Part 18

Despite the recent sensational growth in the South, the New England States still remain the most prominent seat of the American cotton industry. They contained in 1905 about 14 million spindles as compared with 7.7 millions in the South and West, and their relative possession of looms approaches, though it does not quite reach, the same proportion. The leading States in the South in order of importance are South Carolina, North Carolina, Georgia and Alabama, and in the North, first Massachusetts with an enormous lead, then, in order, Rhode Island, New Hampshire, Connecticut, Maine, New York, Pennsylvania, New Jersey. The bulk of the cotton industry in the North is contained within a small area. A circle around Providence, Rhode Island, of 30 m. radius includes, according to the twelfth census, nearly 7-1/4 million spindles,--there were only 58,500 spindles in this area in 1809. Of the chief towns Fall River stood first in 1900 in value output, and was followed in order by Philadelphia, New Bedford, Lowell, Manchester and Pawtucket. The climate of Fall River is very similar to that of English spinning districts. Its population in 1900 was 105,000, and of these only 14,600 were of American parentage. Of the remainder, 16,700 were English, 17,800 Irish, 29,600 French Canadians and about 5000 Portuguese. Among the rest of foreign parentage, Armenians, Russians and Italians are numerous. But Massachusetts is famous for the number of immigrants it attracts. It is almost incredible, but nevertheless a fact according to a recent statistical report, that in 1903 as many as 91% of the cotton operatives of the State were of foreign descent--chiefly French Canadian and Irish. In 1902 there were nearly 90 mills at Fall River with 3,000,000 spindles and 16,000 looms. The spindles amount to about one-third of all in Massachusetts, but Fall River's share of the looms of the State is not large. The spindles exceed in number those possessed by any State except of course the one in which it is placed. In comparison with a great spinning town in England, nevertheless, Fall River does not appeal strongly to the English imagination. It has little over a quarter of the spindles of Oldham, or three-fifths of those of Bolton,--among English towns it would stand third, i.e. between Bolton and Manchester and Salford, which, in spite of the movement of spinning to the hills, still holds in England a leading place. The whole of Massachusetts, it is of interest to observe, has fewer spindles than Oldham, and only about half those of Oldham and Bolton together. Originally it was the river which attracted the mills to Fall River, and as the water-power available was almost inexhaustible, it was possible for the mills to congregate together and for a town to grow up. In England, when much of the industry was dependent for power upon water, decentralization was entailed, for the thin streams of Lancashire could not support more than two or three mills at most in proximity. Hence in England, after Watt's steam-engine had succeeded, the economies of centralization led eventually to the desertion of the mills on the water-courses. But at Fall River the perfecting of the application of steam-power merely involved its use to supplement the water-power on the old site. The presence of water-power explains half the success of New England. In the six States 35% of all the power used is derived from water, and in the cotton-manufacturing of these States water provides 32.6% of the power. For industrial purposes generally the river most exploited is the Merrimac, upon which stand the leading cotton towns of Lowell, Lawrence and Manchester. Hitherto little has been done in the way of using water to generate electric power.[52]

The two most striking features of the American industry to-day are the introduction of the automatic looms, already briefly referred to, and the development of the South. The Northrop Loom Company has spent a fortune in pushing its loom on to the market. It has not hesitated to share risks, and it has run one "advertisement" mill at least, namely that at Burlington, Vermont, with 55,000 spindles and nearly 1300 looms. In this mill the labour-saving is shown by the following figures, the looms being of two sizes, 32 in. and 44 in. Of the former, 3 weavers run 18 each, 39 tend 16 each, only a few odd weavers tend less than 16, and learners even are at work on 8 to 11 each; on the latter, of 29 weavers 17 mind 16 looms each and 12 mind 12 (on stripped fabrics).[53] Of course a high level of efficiency would be expected in this show mill. That American employers have readily been converted to a belief in the economy of the new machinery we are not astonished to learn in view of the American temperament, the intensity of competition among business leaders, and the prevailing spirit of adventure. Thousands of workable old looms have been scrapped, and probably at the present time there are 100,000 automatic looms running in the United States. No other country can point to a rate of substitution which approaches that in the United States. The causes, apart from the temperamental and social to which reference has already been made, are probably (1) that there is disagreement as to the present economy of automatic looms on many fabrics,[54] (2) that Americans aim at frequency of renewal of plant, and avoid making their machinery so durable as to prove ultimately, perhaps, a handicapping inheritance, and (3) that a greater bulk of American work is appropriate for the new looms than of English or continental work. But automatic machinery is being used increasingly in Lancashire.[55] And the operatives ultimately benefit. It is the half-developed machine, to which labour must actually be linked as an essential part, which is responsible for monotonous work and creates the dislike of mechanical aids.

Now we turn to the recent development of the Southern States. Never has an industry grown faster than that of the two Carolinas, Georgia and Alabama. Some of the earliest experiments with the machine industry were conducted in South Carolina, but from that time till the end of the 19th century nobody imagined the possibility of a great Southern expansion. In 1880 the South contained less than half a million spindles--i.e. about as many as Hyde, Middleton or Chorley, and one-twenty-third of the numbers in Oldham. Twenty years later they had increased twelvefold and the Southern States, in respect of the number of spindles, had taken precedence of Bolton. To-day probably about eight and a half millions might be counted. In addition there are some two hundred thousand looms, or nearly as many as in the three leading cotton-weaving towns of England--Burnley, Blackburn and Preston. The rapid oncoming of the South may also be traced by its consumption of cotton--which as an index, however, is not perfect. This on an annual average was, in thousand bales, 164, 269, 453, 717 and 1233 in each of the periods 1876-1880, 1881-1885, 1886-1889, 1891-1895 and 1895-1900 successively. The consumption since then, as compared with that of the Northern States, Great Britain and the European continent, has been as follows. It must be remembered that the consumption per spindle varies greatly from place to place.

_Consumption of Cotton in Thousand Bales of about 500 lb. each._

+-----------+----------+----------+---------+----------+---------+ | | Southern | Northern | Total | Great | | | | States. | States. | United | Britain. | Europe. | | | | | States. | | | +-----------+----------+----------+---------+----------+---------+ | 1900-1901 | 1583 | 1963 | 3546 | 3269 | 4576 | | 1901-1902 | 2017 | 2066 | 4083 | 3253 | 4836 | | 1902-1903 | 1958 | 1866 | 3824 | 3185 | 5148 | | 1903-1904 | 1889 | 2046 | 3935 | 3017 | 5148 | | 1904-1905 | 2270 | 2292 | 4562 | 3620 | 5148 | +-----------+----------+----------+---------+----------+---------+

The densest distribution of mills in the South is along the line of the Southern railroad, in the district known as the Piedmont. Of this group Charlotte in North Carolina is the natural centre: roughly, half the spindles and half the looms in the Southern States would be included within a circle around Charlotte of a radius of about 100 m. Of the remainder a large proportion is scattered over a wide area.

Much interest has been excited by this newly created Lancashire of a new type, and much speculation as to the causes that account for it has been elicited. An informal commission of Lancashire spinners and manufacturers crossed the Atlantic to make inquiries in 1902 and investigations have been undertaken by other persons[56], and much has been written on the subject. A general explanation can now be framed without much difficulty, as in all probability most of the relevant facts have been brought to light. First and foremost the general development of the cotton industry in the United States must be emphasized. The industry was unquestionably foredoomed to expansion at this time, and the only question was where the expansion should take place. It was plain that the growth might be so great as to present the appearance of a new industry created with new labour rather than an extension of an old industry. It was not altogether surprising, therefore, that the exploitation of a new field of labour was thought of. The labour market of the North was comparatively exhausted; in less developed parts of the country larger supplies of intrinsically good labour might be looked for at lower wages. Skill was not a matter of much moment, because in the North it would have been necessary to incorporate much labour without previous experience in the industry, the work was intended to be of the rough kind upon which manual skill is least important, and it was intended to repose reliance for economy upon machinery in the main. The choice of new fields meant at the outset the sacrifice of some of the economies of localization, but so large an expansion was looked for that projectors did not despair of creating fresh industrial localization of sufficient magnitude to produce such economies as are derived from it, which, it must be observed, are inconsiderable in America, and have declined relatively with falling cost of transport and the adoption, as regards machinery, of the principle of interchangeable parts. And at any rate a new local industry would have a slight advantage in supplying markets in proximity to it.

These were the main general considerations, and the scale was turned in favour of the new locality (a) by the advantage of nearer supplies of cotton, and (b) by the known presence of much half-occupied white labour in the vicinity of otherwise suitable sites close to the cotton-fields. It must be borne in mind that the whole calculation had not to be reared merely upon an intangible theoretical basis. Cotton mills already existed in the South, and comparisons of costs of production, as things were then, afforded some groundwork for judgment.

As regards the first of the two special advantages mentioned above, the saving in the cost of carriage of the raw material is not commonly held to be high. Transport to the cotton ports is so well organized and sea-carriage is so cheap that Lancashire's distance from the source of her raw material is not a very appreciable handicap. A good deal of the cotton that must be used in some of the Southern mills cannot be supplied locally because it is not grown in the neighbourhood, and the requirements of these mills are met by transport arrangements which at present cost a sum not altogether out of relation to similar costs in the New England States and Lancashire. The percentages of freight charges on raw material in 1900 were $2.18 in Georgia, $1.59 in North Carolina, $1.17 in South Carolina, and the amazingly low figure of $1.20 in Massachusetts, but of course some part of the explanation is the somewhat higher quality of cotton on an average that is worked up in Massachusetts. For some years, however, the saving in labour has been a most important economy. Large supplies of half-occupied white labour existed in the Southern States among the families of small farmers who flocked South after the Civil War, and in the districts of the decayed hand industry in the mountains of Kentucky and North Carolina. For small money wages much of this labour could be attracted to the mills. Negroes do not work in the mills; the reason is said to be partly their own disinclination and partly that they are not very efficient at factory work. As outside labourers, however, they have afforded important aid at a very trifling cost, but the expense of outside labour to a mill is never an item of much weight. The halcyon days to employers, when keen workers could be had for low wages, are now said to be past. The demand for labour was considerable, and as time went on additional supplies could be enticed only with the offer of better pay. In 1904 it was reported that some mills were unable to get fully to work for want of hands even at the improved rates. Again the Southern operatives have been visited by emissaries from the operatives of the New England States, which explains partly the present aspect of the wages question. Mr Pidgin, in his official report to the Massachusetts Bureau of Labour Statistics, questions whether a saving in wages can be expected to continue, and points out that though wages have been low the average efficiency of the operatives has not been high. Some, indeed, were sent to gain experience in Northern mills in the hopes that on their return they would spread the tradition of working at high pressure. Mr Pidgin is at some pains to measure labour efficiency in the South and North as far as it is possible to do so, but no simple sets of figures will prove very much. The value of the product per operative in 1900 was $1200 in Massachusetts, $1010 in Georgia, $937 in North Carolina and $984 in South Carolina, but the value of the product per operative depends as much upon the fixed capital charge per operative as upon the latter's efficiency. And the amount of machinery used per head is higher in the South than in the North. The percentage of operatives to machinery in Massachusetts being expressed as 100, that of Georgia was 53, that of North Carolina 43 and that of South Carolina 55 in 1900. These figures must be borne in mind when the average numbers employed in a mill in different States are being considered: in 1900 the averages were 565 for Massachusetts, 273 for Georgia, 171 for North Carolina and 378 for South Carolina. Measured by quantity of machinery the sizes of mills would stand in quite different relations. Hours of work in the South are bound to fall and the abuse of child labour, which had unquestionably crept in, may be expected to discontinue entirely. The factory conditions of children are better now than they were, but in some places they are still very bad. In Georgia no children under twelve are employed, but infants without fathers may begin work at ten years of age, and according to Mr Pidgin's report, "it certainly seemed as though the intention was honoured more in the breach than in the observance, or that there must be many widows in the neighbourhood of the cotton mills." In North and South Carolina the employment of children under twelve is illegal, but in these States also conditions are recognized under which it is possible to employ them earlier. According to figures relating to 1900 the dependence on child labour in the Southern States is very striking. The proportions engaged at different ages in the three chief cotton-manufacturing Southern States and Massachusetts are as follows:

+------------------+-----------+-----------+-----------+ | | Men, | Women, | Children | | | 16 Years | 16 Years | under 16. | | | and over. | and over. | | +------------------+-----------+-----------+-----------+ | Massachusetts | 48.98 | 44.59 | 6.43 | | Georgia | 39.98 | 35.52 | 24.50 | | North Carolina | 42.22 | 34.23 | 23.55 | | South Carolina | 44.43 | 28.72 | 26.85 | +------------------+-----------+-----------+-----------+

It might be said that children are more useful when the work is rough, but this argument can hardly be regarded as accounting altogether for the great discrepancy as between Massachusetts and the South. The work is much rougher in the South: in 1900 the counts spun respectively in Massachusetts, Georgia, North Carolina and South Carolina were 25.10, 14.37, 18.83, and 19.04, and on the showing of the American census of 1900 spinning was getting finer over the last decade of the 19th century.

As contributory to the influences already recorded as accounting for Southern success it has been hinted that in the North employers have been less ready to welcome the new machinery, though in comparison with European rivals they would seem at first to have acted rashly. However this may be, the South enjoyed the important advantage that its industry began just after a great technical advance had been made. When Northern mill-owners were anxiously deliberating about the destruction of good machinery merely because it was antiquated in design, the fortunate Southern mill-proprietor was getting to work with appliances up to date in every particular. It will be easier to balance comparative advantages as between North and South when undertakers in the newer district are confronted by problems concerning replacements and alterations. The rapidity of Southern growth need not astonish those who have watched the operations by which new mills are frequently set up in Lancashire and remember that the American business man is more daring than his British cousin. Company promotion in the great financial centres, payment for machinery and other plant in shares, or partially in shares, a general diffusion of risks and pledging of credit, would explain even more rapid growth of industries of even greater magnitude.

Character of the American Industry.

Broad generalizations are difficult to frame, hard to establish and liable to be misleading; some generalizations relating to the features of the American cotton industry taken as a whole the author is tempted to venture nevertheless. The characteristics of labour have already been incidentally commented upon. We have also noticed that the bulk of the work done is of a rough and simple character. In spite of American nationalism and the prevalence of protective sentiments it is said that there is still a prejudice in the United States against home-made fine cotton goods.[57] "The product of the American system is a cloth which is, on the whole, distinctly inferior in appearance, 'feel' and finish to that produced by the Lancashire system. To equal a Lancashire cloth in these respects an American cloth must not only be made of better cotton, but must contain more of it--perhaps 5% more. To this rule of inferiority there are, it is needless to say, exceptions, notably some of the American drills made for the China market. But the American home market, which absorbs nearly the whole of the product of American looms, is less exacting in these matters than the markets in which Lancashire cloths are sold."[58] It follows that the average counts spun in the United States are lower than in England, though they have been rising somewhat. Another feature of American spinning as compared with English is the high proportion of ring-frames to mules. In New England between 1890 and 1900 mule-spindles advanced by 100,000 and ring-spindles by nearly 2,000,000: in the South mule-spindles increased only from 108,500 to 180,500, while to the ring-frames 2,700,000 were added. To the general rule Rhode Island is the sole exception; here mule-spindles have increased and ring-spindles decreased; but in Rhode Island much of the fine spinning--for instance that for hosiery--is congregated.[59] One explanation of the preponderance of ring-spinning is to be found in the character of American fabrics. Again most of the operatives are not of a kind likely to acquire great excellence at mule-spinning. To the Americans we largely owe the ring-frame, because their encouragement helped it through the difficult period when its defects were serious, though it appears to have been discovered independently in both countries.

American organization display intense specialism, but of a type different from that in England, where businesses are specialized by processes; in America they are specialized by products but hardly at all by processes. Independent spinning, independent manufacturing, independent bleaching, dyeing and finishing are the significant features of English industry to the bird's-eye view; in the United States the typical firm will spin, make up its own yarn, and perhaps complete its fabrics for the market; but the mills, it must be remembered, are intensely specialized as to the range of their product, so that the statement that American mills are less specialized than English mills must be received with caution. For some reasons we should expect to find the American method applied even in England for fabrics of the highest qualities, because in their case the adaptation of the yarn to the fabric, and finishing to the fabric, are of great importance, and actually where the American plan is followed in England the explanation is frequently the speciality of the product which is associated with the

## particular firm producing it. When a firm manufactures a speciality of

this kind it cannot always trust bought yarn, or the finishing applied to fabrics in the ton. But for other reasons specialized processes might be looked for where qualities were highest, as by specialism alone can the greatest excellence be attained. The final selection of method depends upon the relative importance for high qualities in the finished product of the connectedness of processes and the perfection of parts; and to these considerations must be added cost of transport between the works devoted to distinct processes, and the development of the commercial functions by which specialized process businesses are kept functioning as a whole. Probably it is the high development of British industry on the commercial side which chiefly explains the arrangements found in England. Attention should also be directed to the huge magnitude of American businesses. This is partly a consequence of American ambition in business, and partly a consequence of the undeveloped commercial ligaments by which producing businesses are brought into union. American producers in both North and South are too widely scattered for one town, like Manchester in the English cotton district, to be visited frequently by them for the purpose of making purchases and effecting sales. Even if the Americans did possess a convenient commercial centre, the high cost of transport between works distributed over a very wide area would prevent much specialism of businesses by processes from appearing. Writing capital letters for industrial processes and small letters and Greek letters for commercial functions, the possible arrangements in the cotton industry may be represented broadly as follows, brackets indicating the scope of businesses:[60]

I. (a, A, B, C, d). II. (a)(A, B, C)(d). III. (aA[alpha])(bB[beta])(cC[gamma]). IV. (a)(A)([alpha], b)(B)([beta], c)(C)([gamma]).

The American industry approximates to the first type, while the English approximates rather to the last. Differences in respect of specialism by range of product are not shown in the formulae.

_Other Parts of America._--Little need be said of the cotton industry in other parts of the New World. In Canada in 1909 there were, approximately, 855,000 Spindles, and in Mexico in 1906, where the first factory was established in 1834, 450,000 Spindles. In Brazil also there is an appreciable number of spindles, distributed (in 1895) among 134 factories, which are located chiefly in Rio de Janeiro and Minas Geraes, and are run for the most part by turbines and water-wheels.