Part 6

Now to measure accurately the inside diameters of long cylinders, such as are used in gun work, a special measuring device called a “star-gauge” is used. Its name is derived from the fact that it has three measuring points set at 120° apart and two measurements are taken, one [Illustration] and the other [Illustration], making a star [Illustration]. Every forging is “star-gauged” after being finish-bored and also the liner of the _gun_ after each assemblage operation.

~PUTTING THE PARTS OF A “BUILT-UP” GUN TOGETHER~

In preparation for the assembling of the different parts, the tube is the forging to be finished. It is bored and turned to exact dimensions and carefully “bore-searched” and “star-gauged.” With the data at hand a sketch is made showing the external diameters of the liner under the tube, due allowance being made for the shrinkage when assembling.

The liner is next bored to within .35 of an inch of the finished diameter, and turned to the dimensions required by the sketch above. This extra metal in the bore is left until the gun is completely assembled and is removed in the finish-boring. The liner is then carefully “bore-searched” and “star-gauged” and liner and tube are ready for assembling.

The liner is now taken to the shrinking pit and carefully aligned in an upright position with the breech end down.

The shrinking pit is merely a well of square section with room enough to permit workmen to move freely about the gun when it is in position, and equipped with a movable table at its bottom upon which the gun rests. In the meantime the tube, with breech end down, is being heated in a hot-air furnace. This furnace is a vertical cylinder built of fire-brick and asbestos and so constructed that air which has been passed in pipes over petroleum burners can enter at the bottom, pass around and through the tube and out through the top to be reheated. This service permits a uniform heat to be transmitted to the tube and when the desired temperature has been attained the tube is lifted from the furnace by a crane, carried to the shrinking pit and carefully lowered over the liner. Great care must be exercised in this operation to prevent the tube from sticking while being lowered into place. Should it happen, the tube should be hoisted off at once, allowed to cool, any roughing of the liner be smoothed off, the tube reheated and a second trial made. When the tube is properly in place a cold spray may be turned upon any particular section where it is desired the tube should first grip the liner. The tube is then left to cool by itself, but cold water is constantly circulating through the liner.

When the gun is sufficiently cool for handling purposes, it is hoisted out of the shrinking pit and taken to the shop for careful measurement, the liner being “star-gauged” to note the compression due to the shrinking on of the tube.

The same procedure is followed in the case of the jackets and hoops, until the entire gun is assembled. The gun is considered completely “built-up” when the last hoop has been shrunk on and is now ready to be finished.

The gun is now finish-bored, as .35 of an inch of metal was left in the liner in the first boring. “Packed bits” are used and the greatest care is exercised to keep the bit properly centered and running true. After this step the gun is finish-turned and the powder chamber is bored.

Following this operation the gun is “bore-searched” for any defects that may have shown up in the finish-boring and chambering, and then carefully “star-gauged.” The gun is then ready to be “rifled.”

[Illustration: RIFLING A BIG GUN

Photo by Bethlehem Steel Co.

This photograph shows a gun in the Rifling Machine in the process of being rifled.]

The “rifling” of a gun consists in cutting spiral grooves in the surface of the bore from the powder chamber to the muzzle end, and is done from the muzzle end. Rifling is a very difficult operation, and great care must be exercised that the cutting is uniform. The grooves are separated by raised portions called “lands,” and after “rifling,” these grooves and “lands” are carefully smoothed up to remove the rough edges or burrs caused by the cutting tools of the “rifling” machine.

The necessary holes are now drilled for fitting the breech mechanism and the breech block fitted. This operation usually takes some little time, as quite a bit of hand work is necessary to insure a perfect fit. The “yoke,” really another “hoop,” is now put on at the breech end and the gun is complete.

The centre of gravity of gun and breech mechanism is now determined by balancing on knife edges and the whole then weighed. The breech mechanism is also weighed and the two weights marked on the rear faces of the gun and breech mechanism.

The gun is now fitted in its “slide,” that part of the mount which carries the trunnions and through which the gun recoils when it is fired, and after it is adjusted, all is in readiness for the “proof-firing” or testing of the gun.

What Is Motion?

There are practically but two things we see when we use our eyes. One of them is matter, which is a term we apply to the things we see, speaking of them as objects only, and the other is motion which we observe some of the matter to possess. Some of the things we see confuse us, if we bear in mind that everything is either matter or motion. For instance, we see light and know it is not matter and are confused until we understand that light is a movement of the ether which surrounds us and is in and outside of everything. In the same way we feel heat and may think it is matter thrown off by the fire, when it is only another kind of motion of this same ether. When we understand these things we see that motion is a very important and real part of the world.

When a motion is started it will keep on going forever unless some other force which is able to overcome the motion stops it. When a ball is thrown in the air it would go on forever were it not for the law of gravitation which pulls it to the earth and the friction of the air on the ball as it goes through the air. When you stop a thrown ball you sometimes realize that motion is a real thing because it stings your hands. We do wonderful things with motion. Many things when you add motion to them acquire qualities which they did not possess before. For instance, an ordinary icicle thrown against a wooden door will break, but if you put it into a gun and give it sufficient motion, it will go right through the door. There is a story of how a man killed another by using an icicle as a bullet. The icicle entered the man’s body and killed him. Then, of course, the ice melted and no one could tell how the man received his wound, for no trace of anything like a bullet could be found. A piece of paper has no cutting qualities, but if you arrange a circular or square piece of paper with a rod or stick through the center and revolve it fast enough, you can cut many things while it is whirling. The motion gives it the cutting qualities. You can take a piece of strong rope and, by tying the ends together, making a circle of it, you can make it roll down the street like a steel hoop if you catch it just the right way and set it spinning fast enough before starting it on its way. A steam engine has no power to pull the train of cars until the wheels are set in motion. So we see that motion is a very important thing in the world.

Motion is the cause of movements of all kinds, the power which takes things from one place to another.

Is Perpetual Motion Possible?

Perpetual motion will never be possible unless some one discovers a way to overcome the law of gravitation and also the certainty that materials will eventually wear out. Many men have tried to make a machine that would keep on moving forever without the application of any power, the consumption of fuel within itself, the fall of weights or the unwinding of a spring; such a machine would be absolutely impossible, although many people have been fooled into investing money in machines that appeared to have this power within themselves.

How Can an Explosion Break Windows That Are at a Distance?

An explosion is a sudden expansion of a substance like gunpowder or some elastic fluid or other substance that has the power to explode under certain conditions with force, and usually a loud report. Some explosions are comparatively mild and accompanied by a very mild noise, while others are very powerful and accompanied by a very loud noise. When an explosion occurs, the air and everything surrounding the thing that explodes is very much disturbed. The air surrounding the thing that explodes is thrown back in air waves which are powerful in the exact proportion in which the explosion is powerful. These air waves can be so suddenly thrown back against the objects in the vicinity that not only the windows in the buildings are broken, but often the entire building blown away. The explosion acts in all directions at once with equal force. A great hole may be torn in the earth beneath the explosion. If there is anything over the explosion, that is blown away unless its power of resistance is sufficient to withstand the power of the explosion. Then, also, the air surrounding on all sides is forced back against everything in its path.

Very often this air which is suddenly forced back by the power of the explosion is thrown against houses at a distance. These houses may be so strongly built as to be able to withstand the effect of the explosion, but still certain parts of them, such as the windows and the bricks of the chimney, may not be able to withstand this sudden pressure of air against them and they are forced in. The wind from such an explosion acts on the outside of the windows just the same as though you stood on the outside with your hands against the windows and pushed them in. Anything that is thrown against a window with more force than the window glass can resist will break the window, and even slight explosions may be so powerful as to throw the air back and away from them with such force as to break windows at a great distance--even a mile or more away.

Why Do Some Things Bend and Others Break?

When an outside force is applied to some objects, some of them will bend and others break. It is due to the fact that in some things the

## particles have the faculty of sticking together or hanging on to each

other, and it is very difficult to break them away from each other. In such instances, as in the case of a wire, the article will bend when we apply the power to it and it will not break, because the particles which make up the wire have the faculty of hanging on to each other. A piece of glass, however, can be broken right in two by the application of no more force than was used to bend the wire, because the particles which make up the glass haven’t the faculty to hang on to each other. If you continue to bend a wire back and forth, however, at the same point, it will finally break apart, because you eventually overcome the ability of the particles in the wire to hang on to each other.

It all depends upon the hanging-on ability. Sometimes in undergoing different processes an article which will ordinarily only bend will become very brittle or breakable. A steel wire may bend but if you make a steel wire very hard it becomes brittle. On the other hand, glass is very brittle ordinarily, but if you make it very hot, you can bend it into any shape you wish, and thus the glass-worker makes different shapes to various dishes; lamp chimneys, bottles, etc., by heating glass and then bending it. When it becomes cool again, it also becomes brittle or breakable as before.

Why Does a Ball Bounce?

When you throw a ball against the floor in order to make it bounce the ball gets out of shape as soon as it comes in contact with the floor. As much of it as strikes the floor becomes perfectly flat, and because the ball has a quality known as elasticity, which means the ability to return to its proper shape, it returns to its shape immediately and in doing so forces itself back into the air and that is the bounce.

Of course, the first thing we think of when we consider something that bounces is a ball, and in most cases a rubber ball. We are more familiar with the bouncing qualities of a rubber ball. Other balls, like standard baseballs, are not so elastic as a rubber ball filled with air, but a solid-rubber ball is more elastic and some golf balls are much more elastic than a solid-rubber ball. The principle is the same, when you drive a golf ball, excepting that when you bounce a ball on the floor the floor does the flattening and when you drive a golf ball, the golf club does the flattening. A baseball flies away from the bat for the same reason. When you meet a fast-pitched ball squarely on the nose with a good swing, it goes farther and faster than when you hit a slow-pitched ball with an equal swing, because in the case of the fast-pitched ball you flatten the ball out more, and it has so much more to do to recover its proper shape that it bounces away from the bat at much greater speed and goes much further unless caught than a slow-pitched ball under the same circumstances.

What Makes a Ball Stop Bouncing?

A bouncing ball, when you first throw it against the wall bounces back at you about as fast as you throw it, but if you do not catch it on the rebound, it goes to the floor again, because the law of gravitation which is the pulling power of the earth, pulls it down again. When it strikes the floor it is again flattened to a certain extent and bounces up again, but does not come back so high. It goes on striking the floor and bouncing back into the air again each time a shorter distance, until the force of gravity has actually overcome its tendency to bounce back.

When you bounce a ball on the floor and it bounces up again, the motion of the ball through the air is affected by the friction that the contact with the air produces and this friction of the air overcomes part of the bouncing ability in the ball also.

What Makes a Cold Glass Crack if We Put Hot Water Into It?

Hot water will not always cause a cold glass to crack, but is very apt to, especially a thick glass. The very thin glasses will not crack. The test tubes used by chemists are made of very thin glass, and will not crack when hot liquids are poured into them.

When a glass cracks after you have poured a hot liquid into it, it does so because, as soon as the hot liquid is put in, the particles of glass which form the inside of the glass become heated and expand. They begin to do this before the particles which form the outside of the glass become heated, and in their efforts to expand the inside particles of glass literally break away from the particles which form the outside, causing the crack. The same thing happens if you put cold water into a hot glass, excepting in this instance the inside particles of the glass contract before the particles which form the outside of the glass have had time to become cool and do likewise.

What Causes the Gurgle When I Pour Water from a Bottle?

The air trying to get in causes the gurgle. Air has one strong characteristic which stands out above everything else. It wants to go some place else all the time. When it learns of a place where there is no air it wants to go there above all things, and goes at it with a rush.

Now, when you turn a bottle full of water upside down, the water comes out if the cork is out, of course, and as soon as the water starts out the air strives to get in, and every time you hear a gurgle you know the air is getting in. Every gurgle is a battle between the water and the air. Sometimes the air comes and pushes the water back enough to let it slide into the bottle; sometimes the water pushes the air back, and thus they fight back and forth. The water always gets out and the air always gets in. In doing so they make the gurgle.

Where Does the Part of a Stocking Go That Was Where the Hole Comes?

Perhaps this is a foolish question, but many boys and girls have been puzzled for an answer to it. When you put your stockings on they have no holes in the feet, and at night, when you take them off, there are often quite large holes in them. The answer is the same as in the case of the lead in the lead-pencil. The lead in the pencil wears away. You can see it wear away because that is what makes the marks.

When a hole is coming into your stocking, the stocking on your foot is being rubbed between your foot and something else (probably some part of your shoe) and this constant rubbing will wear through the yarns with which the stocking is knitted. Of course, the yarns in the stocking are stretched somewhat when it is on your foot and the rubbing finally cuts through the threads and releases the tension of the threads of yarn, so that not always is as much stocking lost as the size of the hole. But, if you were to look carefully at your foot and inside your shoe, when you first take the stocking off and see the hole, you would find little particles of yarn all about.

Why Do Coats Have Buttons On the Sleeves?

The practice of putting buttons on coat sleeves, which serve no useful purpose at all and do not add to the beauty of the coat, is a relic of very old days.

There was a time when people did not use handkerchiefs, and it was common practice for men to wipe their noses on their sleeves. They had coats also in those days, but they did not have buttons on the sleeves. One of the old kings finally developed the idea of dressing his soldiers in fancy uniforms and, as he sat in his palace and reviewed his troops, he noticed many of them using the sleeves of their coats as handkerchiefs. He immediately issued a decree that all sleeves should have a row of buttons sewed on them, but at a point directly opposite to where they are now on the sleeves. This was done to remind the soldiers that the sleeves of their beautiful uniforms were not to be used as handkerchiefs, and those who attempted to draw their sleeves in front of the nose were quickly reminded of the decree by the buttons which scratched them. And so the buttons really had a quite useful purpose at one time, and so also all sleeves had buttons sewed on to them at this place. Later on, however, when the unsightly practice had been cured and people had learned to use handkerchiefs, the buttons remained as a decoration, but their former purpose was lost sight of. Then some tailor or leader of fashion had the buttons set on the under side of the sleeves for a change, and it became the fashion to have them there, and the tailors have been sewing them there ever since.

Why Has a Long Coat Buttons on the Back?

The buttons on the back of a long coat, i. e., one with skirts, had a more sensible reason originally. At one time the skirts of such coats were made very long, and when the wearer moved quickly the tails of the coat flapped about the legs and interfered with progress. So an ingenious gentleman had buttons sewed on to the back and buttonholes made in the corner of his coat-tails. Then when he was in a hurry he simply buttoned up his skirts and went his way comfortably.

[Illustration: TELEPHONE DISPLAY BOARD

Showing in outline the apparatus necessary to complete the simplest kind of a telephone call--to a number in the same exchange]

The Story in the Telephone

~WHAT HAPPENS WHEN WE TELEPHONE~

Mrs. Smith, at “Subscriber’s Station No. 1,” desires to telephone to Mrs. Jones at “Subscriber’s Station No. 2.” When she lifts her receiver, the movement causes a tiny white light to appear instantly on the switchboard at the Central Office. Directly beneath this light is another and larger lamp, which glows in a way to attract the operator’s attention immediately.

The operator inserts a “plug” in a little hole on the switchboard called a “jack,” directly above the tiny light which appeared when Mrs. Smith lifted the receiver. This connects her to Mrs. Smith’s line. Then she pushes a listening key on the board, connecting her telephone set to the line. “Number, please?” she calls.

Mrs. Smith gives the number; the operator repeats it to be sure there is no mistake, places another “plug” in a “jack” corresponding to the number of Mrs. Jones’ telephone and makes the connection.

Each subscriber’s telephone has a particular signal on the switchboard to which it is connected by a pair of wires. Mrs. Smith’s wires run from her instrument to the nearest “cable terminal,” a gathering point for the wires of various telephones in her neighborhood. Here they form part of a group of wires going to the Central Office. These groups, called cables, are made up of from 50 to 600 pairs of wires, according to the telephone needs of the district the “terminal” serves.

When the wires reach the Central Office they pass through the “cable vault” to the “main distributing frame,” which is the Central Office terminal of the cable.

When the wires come to this frame they are in numbered order in the cable. Subscribers living next door to Mrs. Smith may have entirely different call numbers and yet use consecutive wires. It is the task of the main frame to redistribute these wires, so that they will be arranged according to their call numbers and to make it possible to connect Mrs. Smith’s line with the line of any other subscriber with the least possible delay. This frame has two parts: the “vertical side” and the “horizontal side.” Before the wires are redistributed they are taken to pairs of springs equipped with devices for protecting the lines against outside currents.

[Illustration: ASKING FOR A NUMBER]