part II

.—Sodium bicarbonate 120 parts Sodium chlorate 5 parts Sal physiologic (see below) 4 parts Magnesium carbonate 10 parts

III.—Pepsin, saccharated (U. S. P.) 10 drachms Pancreatin 10 drachms Diastase 50 drachms Acid, lactic 40 drops Sugar of milk 40 drachms

IV.—Pancreatin 3 parts Sodium bicarbonate 15 parts Milk sugar 2 parts

«Sal Physiologicum.»—The formula for this ingredient, the so-called nutritive salt (_Nahrsalz_), is as follows:

Calcium phosphate 40 parts Potassium sulphate 2 parts Sodium phosphate 20 parts Sulphuric, precipitated 5 parts Sodium chlorate 60 parts Magnesium phosphate 5 parts Carlsbad salts, artificial 60 parts Silicic acid 10 parts Calcium fluoride 2 1⁠/⁠2 parts

«Digestive Tablets.»—

Powdered double refined sugar 300 parts Subnitrate bismuth 60 parts Saccharated pepsin 45 parts Pancreatin 45 parts Mucilage 35 parts Ginger 30 parts

Mix and divide into suitable sizes. {262}

DIOGEN DEVELOPER: See Photography.

DIP FOR BRASS: See Plating and Brass.

DIPS: See Metals.

DIPS FOR CATTLE: See Disinfectants and Veterinary Formulas.

DISH WASHING: See Household Formulas

«Disinfectants»

«Disinfecting Fluids.»—

I.—Creosote 40 gallons Rosin, powdered 56 pounds Caustic soda lye, 38° Tw 9 gallons Boiling water 12 gallons Methylated spirit 1 gallon Black treacle 14 pounds

Melt the rosin and add the creosote; run in the lyes; then add the matter and methylated spirit mixed together, and add the treacle; boil all till dissolved and mix well together.

II.—Hot water 120 pounds Caustic soda lye, 38° B 120 pounds Rosin 300 pounds Creosote 450 pounds

Boil together the water, lye, and rosin, till dissolved; turn off steam and stir in the creosote; keep on steam to nearly boiling all the time, but so as not to boil over, until thoroughly incorporated.

III.—Fresh-made soap (hard yellow) 7 pounds Gas tar 21 pounds Water, with 2 pounds soda 21 pounds

Dissolve soap (cut in fine shavings) in the gas tar; then add slowly the soda and water which has been dissolved.

IV.—Rosin 1 cwt. Caustic soda lye, 18° B 16 gallons Black tar oil 1⁠/⁠2 gallon Nitro-naphthalene dissolved in boiling water (about 1⁠/⁠2 gallon) 2 pounds

Melt the rosin, add the caustic lye; then stir in the tar oil and add the nitro-naphthalene.

V.—Camphor 1 ounce Carbolic acid (75 per cent) 12 ounces Aqua ammonia 10 drachms Soft salt water 8 drachms

To be diluted when required for use.

VI.—Heavy tar oil 10 gallons Caustic soda dissolved in 5 gallons water 600° F 30 pounds

Mix the soda lyes with the oil, and heat the mixture gently with constant stirring; add, when just on the boil, 20 pounds of refuse fat or tallow and 20 pounds of soft soap; continue the heat until thoroughly saponified, and add water gradually to make up 40 gallons. Let it settle; then decant the clear liquid.

«Disinfecting Fluids or Weed-Killers.»—

I.—Cold water, 20 gallons; powdered rosin, 56 pounds; creosote oil, 40 gallons; sulphuric acid, 1⁠/⁠2 gallon; caustic soda lye, 30° B., 9 gallons.

Heat water and dissolve the rosin; then add creosote and boil to a brown mass and shut off steam; next run in sulphuric acid and then the lyes.

II.—Water 40 gallons Powdered black rosin 56 pounds Sulphuric acid 2 1⁠/⁠2 gallons Creosote 10 gallons Melted pitch 24 pounds Pearlash boiled in 10 gallons water 56 pounds

Boil water and dissolve rosin and acid; then add creosote and boil well again; add pitch and run in pearlash solution (boiling); then shut off steam.

III. (White).—Water, 40 gallons; turpentine, 2 gallons; ammonia, 1⁠/⁠2 gallon; carbolic crystals, 14 pounds; caustic lyes, 2 gallons; white sugar, 60 pounds, dissolved in 40 pounds water.

Heat water to boiling, and add first turpentine, next ammonia, and then carbolic crystals. Stir well until thoroughly dissolved, and add lyes and sugar solution.

«DISINFECTING POWDERS.»

I.—Sulphate of iron 100 parts Sulphate of zinc 50 parts Oak bark, powder 40 parts Tar 5 parts Oil 5 parts

II.—Mix together chloride of lime and burnt umber, add water, and set on plates. {263}

«Blue Sanitary Powder.»—

Powdered alum 2 pounds Oil of eucalyptus 12 ounces Rectified spirits of tar 6 ounces Rectified spirit of turpentine 2 ounces Ultramarine blue (common) 3⁠/⁠4 ounces Common salt 14 pounds

Mix alum with about 3 pounds of salt in a large mortar, gradually add oil of eucalyptus and spirits, then put in the ultramarine blue, and lastly remaining salt, mixing all well, and passing through a sieve.

«Carbolic Powder.» (Strong).—Slaked lime in fine powder, 1 cwt.; carbolic acid, 75 per cent, 2 gallons.

Color with aniline dye and then pass through a moderately fine sieve and put into tins or casks and keep air-tight.

«Pink Carbolized Sanitary Powder.»—

Powdered alum 6 ounces Powdered green copperas 5 pounds Powdered red lead 5 pounds Calvert’s No. 5 carbolic acid 12 1⁠/⁠2 pounds Spirit of turpentine 1 1⁠/⁠2 pounds Calais sand 10 pounds Slaked lime 60 pounds

Mix carbolic acid with turpentine and sand, then add the other ingredients, lastly the slaked lime and, after mixing, pass through a sieve. It is advisable to use lime that has been slaked some time.

«Cuspidor Powder.»—Peat rubble is ground to a powder, and 100 parts put into a mixing machine, which can be hermetically sealed. Then 15 parts of blue vitriol are added either very finely pulverized or in a saturated aqueous solution. Next are added 2 parts of formalin, and lastly 1 part of ground cloves, orange peel, or a sufficient quantity of some volatile oil, to give the desired perfume. The mixing machine is then closed, and kept at work until the constituents are perfectly mixed; the powder is then ready to be put up for the market. Its purpose is to effect a rapid absorption of the sputum, with simultaneous destruction of any microbes present, and to prevent decomposition and consequent unpleasant odors.

«Deodorants for Water-Closets.»—

I.—Ferric chloride 4 parts Zinc chloride 5 parts Aluminum chloride 5 parts Calcium chloride 4 parts Magnesium chloride 3 parts Water sufficient to make 90 parts

Dissolve, and add to each gallon 10 grains thymol and 1⁠/⁠4 ounce oil of rosemary, previously dissolved in about 6 quarts of alcohol, and filter.

II.—Sulphuric acid, fuming 90 parts Potassium permanganate 45 parts Water 4,200 parts

Dissolve the permanganate in the water, and add under the acid. This is said to be a most powerful disinfectant, deodorizer, and germicide. It should not be used where there are metal trimmings.

«Formaldehyde for Disinfecting Books, Papers, etc.»—The property of formaldehyde of penetrating all kinds of paper, even when folded together in several layers, may be utilized for a perfect disinfection of books and letters, especially at a temperature of 86° to 122° F. in a closed room. The degree of penetration as well as the disinfecting power of the formaldehyde depend upon the method of generating the gas. Letters, paper in closed envelopes, are completely disinfected only in 12 hours, books in 24 hours at a temperature of 122° F. when 70 cubic centimeters of formo-chloral—17.5 g. of gas—per cubic meter of space are used. Books must be stood up in such a manner that the gas can enter from the sides. Bacilli of typhoid preserve their vitality longer upon unsized paper and on filtering paper than on other varieties.

There is much difference of opinion as to the disinfecting and deodorizing power of formaldehyde when used to disinfect wooden tierces. While some have found it to answer well, others have got variable results, or failed of success. The explanation seems to be that those who have obtained poor results have not allowed time for the disinfectant to penetrate the pores of the wood, the method of application being wrong. The solution is thrown into the tierce, which is then steamed out at once, whereby the aldehyde is volatilized before it has had time to do its work. If the formal and the steam, instead of being used in succession, were used together, the steam would carry the disinfectant into the pores of the wood. But a still better plan is to give the aldehyde more time. {264}

Another point to be remembered in all cases of disinfection by formaldehyde is that a mechanical cleansing must precede the action of the antiseptic. If there are thick deposits of organic matter which can be easily dislodged with a scrubbing brush, they can only be disinfected by the use of large quantities of formaldehyde used during a long period of time.

«General Disinfectants.»—

I.—Alum 10 ounces Sodium carbonate 10 ounces Ammonium chloride 2 ounces Zinc chloride 1 ounce Sodium chloride 2 ounces Hydrochloric acid, quantity sufficient. Water to make 1 gallon.

Dissolve the alum in one half gallon of boiling water, and add the sodium carbonate; then add hydrochloric acid until the precipitate formed is dissolved. Dissolve the other salt in water and add to the previous solution. Finally add enough water to make the whole measure 1 gallon, and filter.

In use, this is diluted with 7 parts of water.

II.—For the Sick Room.—In using this ventilate frequently: Guaiac, 10 parts; eucalyptol, 8 parts; phenol, 6 parts; menthol, 4 parts; thymol, 2 parts; oil of cloves, 1 part; alcohol of 90 per cent, 170 parts.

Atomizer Liquid for Sick Rooms.—

III.—Eucalyptol 10 parts by weight Thyme oil 5 parts by weight Lemon oil 5 parts by weight Lavender oil 5 parts by weight Spirit, 90 per cent 110 parts by weight

To a pint of water a teaspoonful for evaporation.

Non-Poisonous Sheep Dips.—Paste.—

I.—Creosote (containing 15 per cent to 20 per cent of carbolic acid) 2 parts Stearine or Yorkshire grease specific gravity, 1340 1 part Black rosin, 5 per cent to 10 per cent.

Melt the rosin and add grease and soda lyes, and then add creosote cold.

II.—Creosote 1 part Crude hard rosin oil 1 part

Put rosin oil in copper and heat to about 220° F., and add as much caustic soda powder, 98 per cent strength, as the oil will take up. The quantity depends upon the amount of acetic acid in the oil. If too much soda is added it will remain at the bottom. When the rosin oil has taken up the soda add creosote, and let it stand.

«Odorless Disinfectants.»—

I.—Ferric chloride 4 parts Zinc chloride 5 parts Aluminum chloride 5 parts Calcium chloride 4 parts Manganese chloride 3 parts Water 69 parts

If desired, 10 grains thymol and 2 fluidrachms oil of rosemary, previously dissolved in about 12 fluidrachms of alcohol, may be added to each gallon.

II.—Alum 10 parts Sodium carbonate 10 parts Ammonium chloride 2 parts Sodium chloride 2 parts Zinc chloride 1 part Hydrochloric acid, sufficient. Water 100 parts

Dissolve the alum in about 50 parts boiling water and add the sodium carbonate. The resulting precipitate of aluminum hydrate dissolve with the aid of just sufficient hydrochloric acid, and add the other ingredients previously dissolved in the remainder of the water.

III.—Mercuric chloride 1 part Cupric sulphate 10 parts Zinc sulphate 50 parts Sodium chloride 65 parts Water to make 1,000 parts.

«Paris Salts.»—The disinfectant known by this name is a mixture made from the following recipe:

Zinc sulphate 49 parts Ammonia alum 49 parts Potash permanganate 1 part Lime 1 part

The ingredients are fused together, mixed with a little calcium chloride, and perfumed with thymol.

«Platt’s Chlorides.»—

I.—Aluminum sulphate 6 ounces Zinc chloride 1 1⁠/⁠2 ounces Sodium chloride 2 ounces Calcium chloride 3 ounces Water enough to make 2 pints.

II.—A more elaborate formula for a preparation said to resemble the proprietary article is as follows: {265}

Zinc, in strips 4 ounces Lead carbonate 2 ounces Chlorinated lime 1 ounce Magnesium carbonate 1⁠/⁠2 ounce Aluminum hydrate 1 1⁠/⁠2 ounces Potassium hydrate 1⁠/⁠2 ounce Hydrochloric acid 16 ounces Water 16 ounces Whiting, enough.

Dissolve the zinc in the acid; then add the other salts singly in the order named, letting each dissolve before the next is added. When all are dissolved add the water to the solution, and after a couple of hours add a little whiting to neutralize any excess of acid; then filter.

Zinc chloride ranks very low among disinfectants, and the use of such solutions as these, by giving a false sense of security from disease germs, may be the means of spreading rather than of checking the spread of sickness.

«Disinfecting Coating.»—Carbolic acid, 2 parts; manganese, 3 parts; calcium chloride, 2 parts; china clay, 10 parts; infusorial earth, 4 parts; dextrin, 2 parts; and water, 10 parts.

DISTEMPER IN CATTLE: See Veterinary Formulas.

DIURETIC BALL: See Veterinary Formulas.

DOG APPLICATIONS: See Insecticides.

«DOG BISCUIT.»

The waste portions of meat and tallow, including the skin and fiber, have for years been imported from South American tallow factories in the form of blocks. Most of the dog bread consists principally of these remnants, chopped and mixed with flour. They contain a good deal of firm fibrous tissue, and a large percentage of fat, but are lacking in nutritive salts, which must be added to make good dog bread, just as in the case of the meat flour made from the waste of meat extract factories. The flesh of dead animals is not used by any reputable manufacturers, for the reason that it gives a dark color to the dough, has an unpleasant odor, and if not properly sterilized would be injurious to dogs as a steady diet.

Wheat flour, containing as little bran as possible, is generally used, oats, rye, or Indian meal being only mixed in to make special varieties, or, as in the case of Indian meal, for cheapness. Rye flour would give a good flavor, but it dries slowly, and the biscuits would have to go through a special process of drying after baking, else they would mold and spoil. Dog bread must be made from good wheat flour, of a medium sort, mixed with 15 or 16 per cent of sweet, dry chopped meat, well baked and dried like pilot bread or crackers. This is the rule for all the standard dog bread on the market. There are admixtures which affect more or less its nutritive value, such as salt, vegetables, chopped bones, or bone meal, phosphate of lime, and other nutritive salts. In preparing the dough and in baking, care must be taken to keep it light and porous.

DOG DISEASES AND THEIR REMEDIES: See Veterinary Formulas.

DOG SOAP: See Soap.

DONARITE: See Explosives.

DOORS, TO CLEAN: See Cleaning Preparations and Methods.

«DOSES FOR ADULTS AND CHILDREN.»

The usual method pursued by medical men in calculating the doses of medicine for children is to average the dose in proportion to their approximate weight or to figure out a dose upon the assumption that at 12 years of age half of an adult dose will be about right. Calculated on this basis the doses for those under 12 will be in direct proportion to the age in years plus 12, divided into the age. By this rule a child 1 year old should get 1 plus 12, or 13, dividing 1, or 1⁠/⁠13 of an adult dose. If the child is 2 years old it should get 2 plus 12, or 14, dividing 2, or 1⁠/⁠7 of an adult dose. A child of 3 years should get 3 plus 12, or 15, dividing 3, or 1⁠/⁠5 of an adult dose. A child of 4 should get 4 plus 12, or 16, dividing 4, or 1⁠/⁠4 of an adult dose.

As both children and adults vary materially in size when of the same age the calculation by approximate weights is the more accurate way. Taking the weight of the average adult as 150 pounds, then a boy, man, or woman, whatever the age, weighing only 75 pounds should receive only one-half of an adult dose, and a man of 300 pounds, provided his weight is the result of a properly proportioned body, and not due to mere adipose {266} tissue, should be double that of the average adult. If the weight is due to mere fat or to some diseased condition of the body, such a calculation would be entirely wrong. The object of the calculation is to get as nearly as possible to the amount of dilution the dose undergoes in the blood or in the intestinal contents of the patient. Each volume of blood should receive exactly the same dose in order to give the same results, other conditions being equal.

DOSE TABLE FOR VETERINARY PURPOSES: See Veterinary Formulas.

«DRAWINGS, PRESERVATION OF.»

Working designs and sketches are easily soiled and rendered unsuitable for further use. This can be easily avoided by coating them with collodion, to which 24 per cent of stearine from a good stearine candle has been added. Lay the drawing on a glass plate or a board, and pour on the collodion, as the photographer treats his plates. After 10 or 20 minutes the design will be dry and perfectly white, possessing a dull luster, and being so well protected that it may be washed off with water without fear of spoiling it.

DRAWINGS, TO CLEAN: See Cleaning Preparations and Methods.

DRIERS: See Siccatives.

DRILLING, LUBRICANT FOR: See Lubricants.

DRINKS FOR SUMMER AND WINTER: See Beverages.

DROPS, TABLE OF: See Tables.

DRYING OILS: See Oil.

DRY ROT: See Rot.

DUBBING FOR LEATHER: See Lubricants.

DUST-LAYING: See Oil.

DUST PREVENTERS AND DUST CLOTHS: See Household Formulas.

«Dyes»

In accordance with the requirements of dyers, many of the following recipes describe dyes for large quantities of goods, but to make them equally adapted for the use of private families they are usually given in even quantities, so that it is an easy matter to ascertain the quantity of materials required for dyeing, when once the weight of the goods is known, the quantity of materials used being reduced in proportion to the smaller quantity of goods.

Employ soft water for all dyeing purposes, if it can be procured, using 4 gallons water to 1 pound of goods; for larger quantities a little less water will do. Let all the implements used in dyeing be kept perfectly clean. Prepare the goods by scouring well with soap and water, washing out the soap well, and dipping in warm water, before immersion in the dye or mordant. Goods should be well aired, rinsed, and properly hung up after dyeing. Silks and fine goods should be tenderly handled, otherwise injury to the fabric will result.

«Aniline Black.»—Water, 20 to 30 parts; chlorate of potassa, 1 part; sal ammoniac, 1 part; chloride of copper, 1 part; aniline and hydrochloric acid, each 1 part, previously mixed together. It is essential that the preparation should be acid, and the more acid it is the more rapid will be the production of the blacks; if too much so, it may injure the fabric. The fabric or yarn is dried in ageing rooms at a low temperature for 24 hours, and washed afterwards.

«Black on Cotton.»—For 40 pounds goods, use sumac, 30 pounds; boil 3⁠/⁠4 of an hour; let the goods steep overnight, and immerse them in limewater, 40 minutes, remove, and allow them to drip 3⁠/⁠4 of an hour; add copperas, 4 pounds, to the sumac liquor, and dip 1 hour more; next work them through limewater for 20 minutes; then make a new dye of logwood, 20 pounds, boil 2 1⁠/⁠2 hours, and enter the goods 3 hours; then add bichromate of potash, 1 pound, to the new dye, and dip 1 hour more. Work in clean cold water and dry out of the sun.

«Black Straw Hat Varnish.»—Best alcohol, 4 ounces; pulverized black sealing wax, 1 ounce. Place in a phial, and put the phial into a warm place, stirring or shaking occasionally until the wax is dissolved. Apply it when warm before the fire or in the sun. This makes a beautiful gloss. {267}

«Chrome Black for Wool.»—For 40 pounds of goods, use blue vitriol, 3 pounds; boil a short time, then dip the wool or fabric 3⁠/⁠4 of an hour, airing frequently. Take out the goods, and make a dye with logwood, 24 pounds; boil 1⁠/⁠2 hour, dip 3⁠/⁠4 of an hour, air the goods, and dip 1⁠/⁠4 of an hour longer; then wash in strong soapsuds. A good fast color.

«Black Dye on Wool, for Mixtures.»—For 50 pounds of wool, take bichromate of potash, 1 pound, 4 ounces; ground argal, 15 ounces; boil together and put in the fabric, stirring well, and let it remain in the dye 5 hours. Take it out, rinse slightly in clean water, then make a new dye, into which put logwood, 1 1⁠/⁠2 pounds. Boil 1 1⁠/⁠4 hours, adding chamber lye, 5 pints. Let the fabric remain in all night, and wash out in clean water.

«Bismarck Brown.»—Mix together 1 pound Bismarck, 5 gallons water, and 3⁠/⁠4 pound sulphuric acid. This paste dissolves easily in hot water and may be used directly for dyeing. A liquid dye may be prepared by making the bulk of the above mixture to 2 gallons with alcohol. To dye, sour with sulphuric acid; add a quantity of sulphate of soda, immerse the wool, and add the color by small portions, keeping the temperature under 212° F. Very interesting shades may be developed by combining the color with indigo paste or picric acid.

«Chestnut Brown for Straw Bonnets.»—For 25 hats, use ground sanders, 1 1⁠/⁠2 pounds; ground curcuma, 2 pounds; powdered gallnuts or sumac, 3⁠/⁠4 pound; rasped logwood, 1⁠/⁠10 pound. Boil together with the hats in a large kettle (so as not to crowd), for 2 hours, then withdraw the hats, rinse, and let them remain overnight in a bath of nitrate of 4° Bé., when they are washed. A darker brown may be obtained by increasing the quantity of sanders. To give the hats the desired luster, they are brushed with a brush of couchgrass, when dry.

«Cinnamon or Brown for Cotton and Silk.»—Give the goods as much color, from a solution of blue vitriol, 2 ounces, to water, 1 gallon, as they will take up in dipping 15 minutes; then turn them through limewater. This will make a beautiful sky blue of much durability. The fabric should next be run through a solution of prussiate of potash, 1 ounce, to water, 1 gallon.

«Brown Dye for Cotton or Linen.»—Give the pieces a mixed mordant of acetate of alumina and acetate of iron, and then dye them in a bath of madder, or madder and fustic. When the acetate of alumina predominates, the dye has an amaranth tint. A cinnamon tint is obtained by first giving a mordant of alum, next a madder bath, then a bath of fustic, to which a little green copperas has been added.

«Brown for Silk.»—Dissolve annatto, 1 pound; pearlash, 4 pounds, in boiling water, and pass the silk through it for 2 hours; then take it out, squeeze well, and dry. Next give it a mordant of alum, and pass through a bath of brazil wood, and afterwards through a bath of logwood, to which a little green copperas has been added; wring it out and dry; afterwards rinse well.

«Brown Dye for Wool.»—This may be induced by a decoction of oak bark, with variety of shade according to the quantity employed. If the goods be first passed through a mordant of alum the color will be brightened.

«Brown for Cotton.»—Catechu or terra japonica gives cotton a brown color; blue vitriol turns it to the bronze; green copperas darkens it, when applied as a mordant and the stuff is boiled in the bath. Acetate of alumina as a mordant brightens it. The French color Carmelite is given with catechu, 1 pound; verdigris, 4 ounces; and sal ammoniac, 5 ounces.

«Dark Snuff Brown for Wool.»—For 50 pounds of goods, take camwood, 10 pounds, boil for 20 minutes, then dip the goods for 3⁠/⁠4 of an hour; take them out, and add to the dye, fustic, 25 pounds, boil 12 minutes, and dip the goods 3⁠/⁠4 of an hour; then add blue vitriol, 10 ounces, copperas, 2 pounds, 8 ounces; dip again 40 minutes. Add more copperas if the shade is required darker.

«Brown for Wool and Silk.»—Infusion or decoction of walnut peels dyes wool and silk a brown color, which is brightened by alum. Horse-chestnut peels also impart a brown color; a mordant of muriate of tin turns it on the bronze, and sugar of lead the reddish brown.

«Alkali Blue and Nicholson’s Blue.»—Dissolve 1 pound of the dye in 10 gallons boiling water, and add this by small portions to the dye bath, which should be rendered alkaline by borax. The fabric should be well worked about between each addition of the color. The temperature must be kept under 212° F. To develop the color, wash with water {268} and pass through a bath containing sulphuric acid.

«Aniline Blue.»—To 100 pounds of fabric, dissolve 1 1⁠/⁠4 pounds aniline blue in 3 quarts hot alcohol, strain through a filter, and add it to a bath of 130° F.; also 10 pounds Glauber’s salts, and 5 pounds acetic acid. Immerse the goods and handle them well for 20 minutes. Next heat slowly to 200° F.; then add 5 pounds sulphuric acid diluted with water. Let the whole boil 20 minutes longer; then rinse and dry. If the aniline be added in 2 or 3 proportions during the process of coloring, it will facilitate the evenness of the color.

«Blue on Cotton.»—For 40 pounds of goods, use copperas, 2 pounds; boil and dip 20 minutes; dip in soapsuds, and return to the dye 3 or 4 times; then make a new bath with prussiate of potash, 1⁠/⁠2 pound; oil of vitriol, 1 1⁠/⁠4 pints; boil 1⁠/⁠2 hour, rinse out and dry.

«Sky Blue on Cotton.»—For 60 pounds of goods, blue vitriol, 5 pounds. Boil a short time, then enter the goods, dip 3 hours, and transfer to a bath of strong limewater. A fine brown color will be imparted to the goods if they are then put through a solution of prussiate of potash.

«Blue Dye for Hosiery.»—One hundred pounds of wool are colored with 4 pounds Guatemala or 3 pounds Bengal indigo, in the soda or wood vat. Then boil in a kettle a few minutes, 5 pounds of cudbear or 8 pounds of archil paste; add 1 pound of soda, or, better, 1 pail of urine; then cool the dye to about 170° F. and enter the wool. Handle well for about 20 minutes, then take it out, cool, rinse, and dry. It makes no difference whether the cudbear is put in before or after the indigo. Three ounces of aniline purple dissolved in alcohol, 1⁠/⁠2 pint, can be used instead of the cudbear. Wood spirit is cheaper than alcohol, and is much used by dyers for the purpose of dissolving aniline colors. It produces a very pretty shade, but should never be used on mixed goods which have to be bleached.

«Dark-Blue Dye.»—This dye is suitable for thibets and lastings. Boil 100 pounds of the fabric for 1 1⁠/⁠2 hours in a solution of alum, 25 pounds; tartar, 4 pounds; mordant, 6 pounds; extract of indigo, 6 pounds; cool as usual. Boil in fresh water from 8 to 10 pounds of logwood, in a bag or otherwise, then cool the dye to 170° F. Reel the fabric quickly at first, then let it boil strongly for 1 hour. This is a very good imitation of indigo blue.

«Saxon Blue.»—For 100 pounds thibet or comb yarn, use alum, 20 pounds; cream of tartar, 3 pounds; mordant, 2 pounds; extract of indigo, 3 pounds; or carmine, 1 pound, makes a better color. When all is dissolved, cool the kettle to 180° F.; enter and handle quickly at first, then let the fabric boil 1⁠/⁠2 hour, or until even. Long boiling dims the color. Zephyr worsted yarn ought to be prepared, first, by boiling it in a solution of alum and sulphuric acid; the indigo is added afterwards.

«Logwood and Indigo Blue.»—For 100 pounds of cloth. Color the cloth first by one or two dips in the vat of indigo blue, and rinse it well, and then boil it in a solution of 20 pounds of alum, 2 pounds of half-refined tartar, and 5 pounds of mordant, for 2 hours; finally take it out and cool. In fresh water boil 10 pounds of good logwood for half an hour in a bag or otherwise; cool off to 170° F. before entering. Handle well over a reel, let it boil for half an hour; then take it out, cool and rinse. This is a very firm blue.

«Blue Purple for Silk.»—For 40 pounds of goods, take bichromate of potash, 8 ounces; alum, 1 pound; dissolve all and bring the water to a boil, and put in the goods; boil 1 hour. Then empty the dye, and make a new dye with logwood, 8 pounds, or extract of logwood, 1 pound 4 ounces, and boil in this 1 hour longer. Grade the color by using more or less logwood, as dark or light color is wanted.

«Blue Purple for Wool.»—One hundred pounds of wool are first dipped in the blue vat to a light shade, then boiled in a solution of 15 pounds of alum and 3 pounds of half-refined tartar, for 1 1⁠/⁠2 hours, the wool taken out, cooled, and let stand 24 hours. Then boil in fresh water 8 pounds of powdered cochineal for a few minutes, cool the kettle to 170° F. Handle the prepared wool in this for 1 hour, when it is ready to cool, rinse and dry. By coloring first with cochineal, as aforesaid, and finishing in the blue vat, the fast purple or dahlia, so much admired in German broadcloths, will be produced. Tin acids must not be used in this color.

«To Make Extract of Indigo Blue.»—Take of vitriol, 2 pounds, and stir into it finely pulverized indigo, 8 ounces, stirring briskly for the first half hour; then {269} cover up, and stir 4 or 5 times daily for a few days. Add a little pulverized chalk, stirring it up, and keep adding it as long as it foams; it will neutralize the acid. Keep it closely corked.

«Light Silver Drab.»—For 50 pounds of goods, use logwood, 1⁠/⁠2 pound; alum, about the same quantity; boil well, enter the goods, and dip them for 1 hour. Grade the color to any desired shade by using equal parts of logwood and alum.

«GRAY DYES:»

«Slate Dye for Silk.»—For a small quantity, take a pan of warm water and about a teacupful of logwood liquor, pretty strong, and a piece of pearlash the size of a nut; take gray-colored goods and handle a little in this liquid, and it is finished. If too much logwood is used, the color will be too dark.

«Slate for Straw Hats.»—First, soak in rather strong warm suds for 15 minutes to remove sizing or stiffening; then rinse in warm water to get out the soap. Scald cudbear, 1 ounce, in sufficient water to cover the hat; work it in this dye at 180° F., until a light purple is obtained. Have a vessel of cold water, blued with the extract of indigo, 1⁠/⁠2 ounce, and work or stir the bonnet in this until the tint pleases. Dry, then rinse out with cold water, and dry again in the shade. If the purple is too deep in shade the final slate will be too dark.

«Silver Gray for Straw.»—For 25 hats, select the whitest hats and soften them in a bath of crystallized soda to which some clean limewater has been added. Boil for 2 hours in a large vessel, using for a bath a decoction of the following: Alum, 4 pounds; tartaric acid, 3⁠/⁠8 pound; some ammoniacal cochineal, and carmine of indigo. A little sulphuric acid may be necessary in order to neutralize the alkali of the cochineal dye. If the last-mentioned ingredients are used, let the hats remain for an hour longer in the boiling bath, then rinse in slightly acidulated water.

«Dark Steel.»—Mix black and white wool together in the proportion of 50 pounds of black wool to 7 1⁠/⁠2 pounds of white. For large or small quantities, keep the same proportion, mixing carefully and thoroughly.

«GREEN DYES:»

«Aniline Green for Silk.»—Iodine green or night green dissolves easily in warm water. For a liquid dye 1 pound may be dissolved in 1 gallon alcohol, and mixed with 2 gallons water, containing 1 ounce sulphuric acid.

«Aniline Green for Wool.»—Prepare two baths, one containing the dissolved dye and a quantity of carbonate of soda or borax. In this the wool is placed, and the temperature raised to 212° F. A grayish green is produced, which must be brightened and fixed in a second bath of water 100° F., to which some acetic acid has been added. Cotton requires preparation by sumac.

«Green for Cotton.»—For 40 pounds of goods, use fustic, 10 pounds; blue vitriol, 10 ounces; soft soap, 2 1⁠/⁠2 quarts; and logwood chips, 1 pound 4 ounces. Soak the logwood overnight in a brass vessel, and put it on the fire in the morning, adding the other ingredients. When quite hot it is ready for dyeing; enter the goods at once, and handle well. Different shades may be obtained by letting part of the goods remain longer in the dye.

«Green for Silk.»—Boil green ebony in water, and let it settle. Take the clear liquor as hot as the hands can bear, and handle the goods in it until of a bright yellow. Take water and put in a little sulphate of indigo; handle goods in this till of the shade desired. The ebony may previously be boiled in a bag to prevent it from sticking to the silk.

«Green for Wool and Silk.»—Take equal quantities of yellow oak and hickory bark, make a strong yellow bath by boiling, and shade to the desired tint by adding a small quantity of extract of indigo.

«Green Fustic Dye.»—For 50 pounds of goods, use 50 pounds of fustic with alum, 11 pounds. Soak in water until the strength is extracted, put in the goods until of a good yellow color, remove the chips, and add extract of indigo in small quantities at a time, until the color is satisfactory.

«PURPLE AND VIOLET DYES:»

«Aniline Violet and Purple.»—Acidulate the bath by sulphuric acid, or use sulphate of soda; both these substances render the shade bluish. Dye at 212° F. To give a fair middle shade to 10 pounds of wool, a quantity of solution equal to 1⁠/⁠2 to 3⁠/⁠4 ounces of the solid dye will be required. The color of the dyed fabric is improved by washing in soap and water, and then passing through a bath soured by sulphuric acid.

«Purple.»—For 40 pounds of goods, use {270} alum, 3 pounds; muriate of tin, 4 teacups; pulverized cochineal, 1 pound; cream of tartar, 2 pounds. Boil the alum, tin, and cream of tartar, for 20 minutes, add the cochineal and boil 5 minutes; immerse the goods 2 hours; remove and enter them in a new dye composed of brazil wood, 3 pounds; logwood, 7 pounds; alum, 4 pounds, and muriate of tin, 8 cupfuls, adding a little extract of indigo.

«Purple for Cotton.»—Get up a tub of hot logwood liquor, enter 3 pieces, give them 5 ends, and hedge out. Enter them in a clean alum tub, give them 5 ends, and hedge out. Get up another tub of logwood liquor, enter, give them 5 ends, and hedge out; renew the alum tub, give 5 ends in that, and finish.

«Purple for Silk.»—For 10 pounds of goods, enter the goods in a blue dye bath, and secure a light-blue color, dry, and dip in a warm solution containing alum, 2 1⁠/⁠2 pounds. Should a deeper color be required, add a little extract of indigo.

«Solferino and Magenta for Woolen, Silk, or Cotton.»—For 1 pound of woolen goods, magenta shade, 96 grains, apothecaries’ weight, of aniline red, will be required. Dissolve in a little warm alcohol, using, say, 6 fluidounces, or about 6 gills alcohol per ounce of aniline. Many dyers use wood spirits because of its cheapness. For a solferino shade, use 64 grains aniline red, and dissolve in 4 ounces alcohol, to each 1 pound of goods. Cold water, 1 quart, will dissolve these small quantities of aniline red, but the cleanest and quickest way will be found by using the alcohol, or wood spirits. Clean the cloth and goods by steeping at a gentle heat in weak soapsuds, rinse in several masses of clean water and lay aside moist. The alcoholic solution of aniline is to be added from time to time to the warm or hot dye bath, till the color on the goods is of the desired shade. The goods are to be removed from the dye bath before each addition of the alcoholic solution, and the bath is to be well stirred before the goods are returned. The alcoholic solution should be first dropped into a little water, and well mixed, and the mixture should then be strained into the dye bath. If the color is not dark enough after working from 20 to 30 minutes, repeat the removal of the goods from the bath, and the addition of the solution, and the re-immersion of the goods from 15 to 30 minutes more, or until suited, then remove from the bath and rinse in several masses of clean water, and dry in the shade. Use about 4 gallons water for dye bath for 1 pound of goods; less water for larger quantities.

«Violet for Silk or Wool.»—A good violet dye may be given by passing the goods first through a solution of verdigris, then through a decoction of logwood, and lastly through alum water. A fast violet may be given by dyeing the goods crimson with cochineal, without alum or tartar, and after rinsing passing them through the indigo vat. Linens or cottons are first galled with 18 per cent of gallnuts, next passed through a mordant of alum, iron liquor, and sulphate of copper, working them well, then worked in a madder bath made with an equal weight of root, and lastly brightened with soap or soda.

«Violet for Straw Bonnets.»—Take alum, 4 pounds; tartaric acid, 1 pound; chloride of tin, 1 pound. Dissolve and boil, allowing the hats to remain in the boiling solution 2 hours; then add enough decoction of logwood, carmine, and indigo to induce the desired shade, and rinse finally in water in which some alum has been dissolved.

«Wine Color.»—For 50 pounds of goods, use camwood, 10 pounds, and boil 20 minutes; dip the goods 1⁠/⁠2 hour, boil again, and dip 40 minutes; then darken with blue vitriol, 15 ounces, and 5 pounds of copperas.

«Lilac for Silk.»—For 5 pounds of silk, use archil, 7 1⁠/⁠2 pounds, and mix well with the liquor. Make it boil 1 hour, and dip the silk quickly; then let it cool, and wash in river water. A fine half violet, or lilac, more or less full, will be obtained.

«RED, CRIMSON, AND PINK DYES:»

«Aniline Red.»—Inclose the aniline in a small muslin bag. Have a kettle (tin or brass) filled with moderately hot water and rub the substance out. Then immerse the goods to be colored, and in a short time they are done. It improves the color to wring the goods out of strong soapsuds before putting them in the dye. This is a permanent color on wool or silk.

«Red Madder.»—To 100 pounds of fabric, use 20 pounds of alum, 5 pounds of tartar, and 5 pounds of muriate of tin. When these are dissolved, enter the goods and let them boil for 2 hours, then take out, let cool, and lay overnight. Into fresh water, stir 75 pounds of good {271} madder, and enter the fabric at 120° F. and bring it up to 200° F. in the course of an hour. Handle well to secure evenness, then rinse and dry.

«Red for Wool.»—For 40 pounds of goods, make a tolerably thick paste of lac dye and sulphuric acid, and allow it to stand for a day. Then take tartar, 4 pounds, tin liquor, 2 pounds 8 ounces, and 3 pounds of the paste; make a hot bath with sufficient water, and enter the goods for 3⁠/⁠4 hour; afterwards carefully rinse and dry.

«Crimson for Silk.»—For 1 pound of goods, use alum, 3 ounces; dip at hand heat 1 hour; take out and drain, while making a new dye, by boiling for 10 minutes, cochineal, 3 ounces; bruised nutgalls, 2 ounces; and cream of tartar, 1⁠/⁠2 ounce, in 1 pail of water. When a little cool begin to dip, raising the heat to a boil, continuing to dip 1 hour. Wash and dry.

«Aniline Scarlet.»—For every 40 pounds of goods, dissolve 5 pounds white vitriol (sulphate of zinc) at 180° F., place the goods in this bath for 10 minutes, then add the color, prepared by boiling for a few minutes, 1 pound aniline scarlet in 3 gallons water, stirring the same continually. This solution has to be filtered before being added to the bath. The goods remain in the latter for 15 minutes, when they have become browned and must be boiled for another half hour in the same bath after the solution of sal ammoniac. The more of this is added the deeper will be the shade.

«Scarlet with Cochineal.»—For 50 pounds of wool, yarn, or cloth, use cream of tartar, 1 pound 9 ounces; cochineal, pulverized, 12 1⁠/⁠2 ounces; muriate of tin or scarlet spirit, 8 pounds. After boiling the dye, enter the goods, work them well for 15 minutes, then boil them 1 1⁠/⁠2 hours, slowly agitating the goods while boiling, wash in clean water, and dry out of the sun.

«Scarlet with Lac Dye.»—For 100 pounds of flannel or yarn, take 25 pounds of ground lac dye, 15 pounds of scarlet spirit (made as per directions below), 5 pounds of tartar, 1 pound of flavine, or according to shade, 1 pound of tin crystals, 5 pounds of muriatic acid. Boil all for 15 minutes, then cool the dye to 170° F. Enter the goods, and handle them quickly at first. Let boil 1 hour, and rinse while yet hot, before the gum and impurities harden. This color stands scouring with soap better than cochineal scarlet. A small quantity of sulphuric acid may be added to dissolve the gum.

«Muriate of Tin or Scarlet Spirit.»—Take 16 pounds muriatic acid, 22° Bé.; 1 pound feathered tin, and water, 2 pounds. The acid should be put in a stoneware pot, and the tin added, and allowed to dissolve. The mixture should be kept a few days before using. The tin is feathered or granulated by melting in a suitable vessel, and pouring it from a height of about 5 feet into a pailful of water. This is a most powerful agent in certain colors, such as scarlets, oranges, pinks, etc.

«Pink for Cotton.»—For 40 pounds of goods, use redwood, 20 pounds; muriate of tin, 2 1⁠/⁠2 pounds. Boil the redwood 1 hour, turn off into a large vessel, add the muriate of tin, and put in the goods. Let it stand 5 or 10 minutes, and a good fast pink will be produced.

«Pink for Wool.»—For 60 pounds of goods, take alum, 5 pounds 12 ounces; boil and immerse the goods 50 minutes; then add to the dye cochineal well pulverized, 1 pound, 4 ounces; cream of tartar, 5 pounds; boil and enter the goods while boiling, until the color is satisfactory.

«YELLOW, ORANGE, AND BRONZE DYES:»

«Aniline Yellow.»—This color is slightly soluble in water, and for dyers’ use may be used directly for the preparation of the bath dye, but is best used by dissolving 1 pound of dye in 2 gallons alcohol. Temperature of bath should be under 200° F. The color is much improved and brightened by a trace of sulphuric acid.

«Yellow for Cotton.»—For 40 pounds goods, use sugar of lead, 3 pounds 8 ounces; dip the goods 2 hours. Make a new dye with bichromate of potash, 2 pounds; dip until the color suits, wring out and dry. If not yellow enough repeat the operation.

«Yellow for Silk.»—For 10 pounds of goods, use sugar of lead, ounces; alum, 2 pounds. Enter the goods, and let them remain 12 hours; remove them, drain, and make a new dye with fustic, 10 pounds. Immerse until the color suits.

«Orange.»—I.—For 50 pounds of goods, use argal, 3 pounds; muriate of tin, 1 quart; boil and dip 1 hour; then add to the dye, fustic, 25 pounds; madder, 2 1⁠/⁠2 {272} quarts; and dip again 40 minutes. If preferred, cochineal, 1 pound 4 ounces, may be used instead of the madder, as a better color is induced by it.

II.—For 40 pounds of goods, use sugar of lead, 2 pounds, and boil 15 minutes. When a little cool, enter the goods, and dip for 2 hours, wring them out, make a fresh dye with bichromate of potash, 4 pounds; madder, 1 pound, and immerse until the desired color is secured. The shade may be varied by dipping in limewater.

«Bronze.»—Sulphate or muriate of manganese dissolved in water with a little tartaric acid imparts a beautiful bronze tint. The stuff after being put through the solution must be turned through a weak lye of potash, and afterwards through another of chloride of lime, to brighten and fix it.

Prussiate of copper gives a bronze or yellowish-brown color to silk. The piece well mordanted with blue vitriol may be passed through a solution of prussiate of potash.

«Mulberry for Silk.»—For 5 pounds of silk, use alum, 1 pound 4 ounces; dip 50 minutes, wash out, and make a dye with brazil wood, 5 ounces, and logwood, 1 1⁠/⁠4 ounces, by boiling together. Dip in this 1⁠/⁠2 hour; then add more brazil wood and logwood, equal parts, until the color suits.

«FEATHER DYES.»

I.—Cut some white curd soap in small pieces, pour boiling water on them, and add a little pearlash. When the soap is quite dissolved, and the mixture cool enough for the hand to bear, plunge the feathers into it, and draw them through the hand till the dirt appears squeezed out of them; pass them through a clean lather with some blue in it; then rinse them in cold water with blue to give them a good color. Beat them against the hand to shake off the water, and dry by shaking them near a fire. When perfectly dry, coil each fiber separately with a blunt knife or ivory folder.

II.—Black.—Immerse for 2 or 3 days in a bath, at first hot, of logwood, 8 parts, and copperas or acetate of iron, 1 part.

III.—Blue.—Same as II, but with the indigo vat.

IV.—Brown.—By using any of the brown dyes for silk or woolen.

V.—Crimson.—A mordant of alum, followed by a hot bath of brazil wood, afterwards by a weak dye of cudbear.

VI.—Pink or Rose.—With safflower or lemon juice.

VII.—Plum.—With the red dye, followed by an alkaline bath.

VIII.—Red.—A mordant of alum, followed by a bath of brazil wood.

IX.—Yellow.—A mordant of alum, followed by a bath of turmeric or weld.

X.—Green.—Take of verdigris and verditer, of each 1 ounce; gum water, 1 pint; mix them well and dip the feathers, they having been first soaked in hot water, into the said mixture.

XI.—Purple.—Use lake and indigo.

XII.—Carnation.—Vermilion and smalt.

«DYES FOR ARTIFICIAL FLOWERS.»

The French employ velvet, fine cambric, and kid for the petals, and taffeta for the leaves. Very recently thin plates of bleached whalebone have been used for some portions of the artificial flowers.

Colors and Stains.—I.—Blue.—Indigo dissolved in oil of vitriol, and the acid partly neutralized with salt of tartar or whiting.

II.—Green.—A solution of distilled verdigris.

III.—Lilac.—Liquid archil.

IV.—Red.—Carmine dissolved in a solution of salt of tartar, or in spirits of hartshorn.

V.—Violet.—Liquid archil mixed with a little salt of tartar.

VI.—Yellow.—Tincture of turmeric. The colors are generally applied with the fingers.

«DYES FOR FURS:»

I.—Brown.—Use tincture of logwood.

II.—Red.—Use ground brazil wood, 1⁠/⁠2 pound; water, 1 1⁠/⁠2 quarts; cochineal, 1⁠/⁠2 ounce; boil the brazil wood in the water 1 hour; strain and add the cochineal; boil 15 minutes.

III.—Scarlet.—Boil 1⁠/⁠2 ounce saffron in 1⁠/⁠2 pint of water, and pass over the work before applying the red.

IV.—Blue.—Use logwood, 7 ounces; blue vitriol, 1 ounce; water, 22 ounces; boil.

V.—Purple.—Use logwood, 11 ounces; alum, 6 ounces; water, 29 ounces.

VI.—Green.—Use strong vinegar, 1 1⁠/⁠2 pints; best verdigris, 2 ounces, ground fine; sap green, 1⁠/⁠4 ounce; mix all together and boil. {273}

«DYES FOR HATS.»

The hats should be at first strongly galled by boiling a long time in a decoction of galls with a little logwood so that the dye may penetrate into their substance; after which a proper quantity of vitriol and decoction of logwood, with a little verdigris, are added, and the hats kept in this mixture for a considerable time. They are afterwards put into a fresh liquor of logwood, galls, vitriol, and verdigris, and, when the hats are costly, or of a hair which with difficulty takes the dye, the same process is repeated a third time. For obtaining the most perfect color, the hair or wool is dyed blue before it is formed into hats.

The ordinary bath for dyeing hats, employed by London manufacturers, consists, for 12 dozen, of 144 pounds of logwood; 12 pounds of green sulphate of iron or copperas; 7 1⁠/⁠2 pounds verdigris. The logwood having been introduced into the copper and digested for some time, the copperas and verdigris are added in successive quantities, and in the above proportions, along with every successive 2 or 3 dozen of hats suspended upon the dripping machine. Each set of hats, after being exposed to the bath with occasional airings during 40 minutes, is taken off the pegs, and laid out upon the ground to be more completely blackened by the peroxydizement of the iron with the atmospheric oxygen. In 3 or 4 hours the dyeing is completed. When fully dyed, the hats are well washed in running water.

Straw hats or bonnets may be dyed black by boiling them 3 or 4 hours in a strong liquor of logwood, adding a little copperas occasionally. Let the bonnets remain in the liquor all night; then take out to dry in the air. If the black is not satisfactory, dye again after drying. Rub inside and out with a sponge moistened in fine oil; then block.

I.—Red Dye.—Boil ground brazil wood in a lye of potash, and boil your straw hats in it.

II.—Blue Dye.—Take a sufficient quantity of potash lye, 1 pound of litmus or lacmus, ground; make a decoction and then put in the straw, and boil it.

«TO DYE, STIFFEN, AND BLEACH FELT HATS.»

Felt hats are dyed by repeated immersion, drawing and dipping in a hot watery solution of logwood, 38 parts; green vitriol, 3 parts; verdigris, 2 parts; repeat the immersions and drawing with exposure to the air 13 or 14 times, or until the color suits, each step in the process lasting from 10 to 15 minutes. Aniline colors may be advantageously used instead of the above. For a stiffening, dissolve borax, 10 parts; carbonate of potash, 3 parts, in hot water; then add shellac, 50 parts, and boil until all is dissolved; apply with a sponge or a brush, or by immersing the hat when it is cold, and dip at once in very dilute sulphuric or acetic acid to neutralize the alkali and fix the shellac. Felt hats can be bleached by the use of sulphuric acid gas.

«LIQUID DYE COLORS.»

These colors, thickened with a little gum, may be used as inks in writing, or as colors to tint maps, foils, artificial flowers, etc., or to paint on velvet:

I.—Blue.—Dilute Saxon blue or sulphate of indigo with water. If required for delicate work, neutralize with chalk.

II.—Purple.—Add a little alum to a strained decoction of logwood.

III.—Green.—Dissolve sap green in water and add a little alum.

IV.—Yellow.—Dissolve annatto in a weak lye of subcarbonate of soda or potash.

V.—Golden Color.—Steep French berries in hot water, strain, and add a little gum and alum.

VI.—Red.—Dissolve carmine in ammonia, or in weak carbonate of potash water, or infuse powdered cochineal in water, strain, and add a little gum in water.

«UNCLASSIFIED DYERS’ RECIPES:»

«To Cleanse Wool.»—Make a hot bath composed of water, 4 parts; and urine, 1 part; enter the wool, teasing and opening it out to admit the full action of the liquid. After 20 minutes’ immersion, remove from the liquid and allow it to drain; then rinse in clean running water, and spread out to dry. The liquid is good for subsequent operations, only keep up the proportions, and use no soap.

«To Extract Oil Spots from Finished Goods.»—Saturate the spot with benzine; then place two pieces of very soft blotting paper under and two upon it, press well with a hot iron, and the grease will be absorbed.

«New Mordant for Aniline Colors.»—Immerse the goods for some hours in a bath of cold water in which chloride or acetate of zinc has been dissolved until the solution shows 2° Bé. For the wool the {274} mordanting bath should be at a boiling heat, and the goods should also be placed in a warm bath of tannin, 90° F., for half an hour. In dyeing, a hot solution of the color must be used to which should be added, in the case of the cotton, some chloride of zinc, and, in the case of the wool, a certain amount of tannin solution.

«To Render Aniline Colors Soluble in Water.»—A solution of gelatin in acetic acid of almost the consistence of syrups is first made, and the aniline in fine is gradually added, stirring all the time so as to make a homogeneous paste. The mixture is then to be heated over a water bath to the temperature of boiling water and kept at that heat for some time.

«Limewater for Dyers’ Use.»—Put some lime, 1 pound, and strong limewater, 1 1⁠/⁠2 pounds, into a pail of water; rummage well for 7 or 8 minutes. Then let it rest until the lime is precipitated and the water clear; add this quantity to a tubful of clear water.

«To Renew Old Silks.»—Unravel and put them in a tub, cover with cold water, and let them remain 1 hour. Dip them up and down, but do not wring; hang up to drain, and iron while very damp.

«Fuller’s Purifier for Cloths.»—Dry, pulverize, and sift the following ingredients: Fuller’s earth, 6 pounds; French chalk, 4 ounces; pipe clay, 1 pound. Make into a paste with rectified oil of turpentine, 1 ounce; alcohol, 2 ounces; melted oil soap, 1 1⁠/⁠2 pounds. Compound the mixture into cakes of any desired size, keeping them in water, or small wooden boxes.

«To Fix Dyes.»—Dissolve 20 ounces of gelatin in water, and add 3 ounces of bichromate of potash. This is done in a dark room. The coloring matter is then added and the goods submitted thereto, after which they are exposed to the action of light. The pigment thus becomes insoluble in water and the color is fast.

«DYES AND DYESTUFFS.»

Prominent among natural dyestuffs is the coloring matter obtained from logwood and known as “hæmatein.” The color-forming substance (or chromogen), hæmatoxylin, exists in the logwood partly free and partly as a glucoside. When pure, hæmatoxylin forms nearly colorless crystals, but on oxidation, especially in the presence of an alkali, it is converted into the coloring matter hæmatein, which forms colored lakes with metallic bases, yielding violets, blues, and blacks with various mordants. Logwood comes into commerce in the form of logs, chips, and extracts. The chips are moistened with water and exposed in heaps so as to induce fermentation, alkalies and oxidizing agents being added to promote the “curing” or oxidation. When complete and the chips have assumed a deep reddish-brown color, the decoction is made which is employed in dyeing. The extract offers convenience in transportation, storage, and use. It is now usually made from logwood chips that have not been cured. The chips are treated in an extractor, pressure often being used. The extract is sometimes adulterated with chestnut, hemlock, and quercitron extracts, and with glucose or molasses.

Fustic is the heart-wood of certain species of trees indigenous to the West Indies and tropical South America. It is sold as chips and extract, yields a coloring principle which forms lemon-yellow lakes with alumina and is chiefly used in dyeing wool. Young fustic is the heart-wood of a sumac native to the shores of the Mediterranean, which yields an orange-colored lake with alumina and tin salts.

Cutch, or catechu, is obtained from the wood and pods of the _Acacia catechu_, and from the betel nut, both native in India. Cutch appears in commerce in dark-brown lumps, which form a dark-brown solution with water. It contains catechu-tannic acid, as tannin and catechin, and is extensively used in weighting black silks, as a mordant for certain basic coal-tar dyes, as a brown dye on cotton, and for calico printing.

Indigo, which is obtained from the glucoside indican existing in the indigo plant and in woad, is one of the oldest dyestuffs. It is obtained from the plant by a process of fermentation and oxidation. Indigo appears in commerce in dark-blue cubical cakes, varying very much in composition as they often contain indigo red and indigo brown, besides moisture, mineral matters, and glutinous substances. Consequently the color varies. Powdered indigo dissolves in concentrated fuming sulphuric acid, forming monosulphonic and disulphonic acids. On neutralizing these solutions with sodium carbonate and precipitating the indigo carmine with common salt there is obtained the indigo extract, soluble indigo, and indigo carmine of commerce. True indigo carmine is the sodium salt of the disulphonic acid, and when sold dry it is called “indigotine.”

One of the most important of the recent {275} achievements of chemistry is the synthetic production of indigo on a commercial scale.

Artificial dyestuffs assumed preponderating importance with the discovery of the lilac color mauve by Perkin in 1856, and fuchsine or magenta by Verguin in 1895, for with each succeeding year other colors have been discovered, until at the present time there are several thousand artificial organic dyes or colors on the market. Since the first of these were prepared from aniline or its derivatives the colors were known as “aniline dyes,” but as a large number are now prepared from other constituents of coal tar than aniline they are better called “coal-tar dyestuffs.” There are many schemes of classification. Benedikt-Knecht divides them into I, aniline or amine dyes; II, phenol dyes; III, azo dyes; IV, quinoline and acridine derivatives; V, anthracene dyes; and VI, artificial indigo.

Of the anthracene dyes, the alizarine is the most important, since this is the coloring principle of the madder. The synthesis of alizarine from anthracene was effected by Grabe and Liebermann in 1868. This discovery produced a complete revolution in calico printing, turkey-red dyeing, and in the manufacture of madder preparations. Madder finds to-day only a very limited application in the dyeing of wool.

In textile dyeing and printing, substances called mordants are largely used, either to fix or to develop the color on the fiber. Substances of mineral origin, such as salts of aluminum, chromium, iron, copper, antimony, and tin, principally, and many others to a less extent and of organic origin, like acetic, oxalic, citric, tartaric, and lactic acid, sulphonated oils, and tannins are employed as mordants.

Iron liquor, known as black liquor or pyrolignite of iron, is made by dissolving scrap iron in pyroligneous acid. It is used as a mordant in dyeing silks and cotton and in calico printing.

Red liquor is a solution of aluminum acetate in acetic acid, and is produced by acting on calcium or lead acetate solutions with aluminum sulphate or the double alums, the supernatant liquid forming the red liquor. The red liquor of the trade is often the sulpho-acetate of alumina resulting when the quantity of calcium or lead acetate is insufficient to completely decompose the aluminum salt. Ordinarily the solutions have a dark-brown color and a strong pyroligneous odor. It is called red liquor because it was first used in dyeing reds. It is employed as a mordant by the cotton dyer and largely by the printer.

«Non-Poisonous Textile and Egg Dyes for Household Use.»—The preparation of non-poisonous colors for dyeing fabrics and eggs at home constitutes a separate department in the manufacture of dyestuffs.

Certain classes of aniline dyes may be properly said to form the materials. The essence of this color preparation consists chiefly in diluting or weakening the coal-tar dyes, made in the aniline factories, and bringing them down to a certain desired shade by the addition of certain chemicals suited to their varying characteristics, which, though weakening the color, act at the same time as the so-called mordants.

The anilines are divided with reference to their characteristic reactions into groups of basic, acid, moderately acid, as well as dyes that are insoluble in water.

In cases where combinations of one or more colors are needed, only dyes of similar reaction can be combined, that is, basic with basic, and acid with acid.

For the purpose of reducing the original intensity of the colors, and also as mordants, dextrin, Glauber’s salt, alum, or aluminum sulphate is pressed into service. Where Glauber’s salt is used, the neutral salt is exclusively employed, which can be had cheaply and in immense quantities in the chemical industry. Since it is customary to pack the color mixtures in two paper boxes, one stuck into the other, and moreover since certain coal-tar dyes are only used in large crystals, it is only reasonable that the mordants should be calcined and not put up in the shape of crystallized salts, particularly since these latter are prone to absorb the moisture from the air, and when thus wet likely to form a compact mass very difficult to dissolve. This inconvenience often occurs with the large crystals of fuchsine and methyl violet. Because these two colors are mostly used in combination with dextrin to color eggs, and since dextrin is also very hygroscopic, it is better in these individual cases to employ calcined Glauber’s salt. In the manufacture of egg colors the alkaline coloring coal-tar dyes are mostly used, and they are to be found in a great variety of shades.

Of the non-poisonous egg dyes, there are some ten or a dozen numbers, new red, carmine, scarlet, pink, violet, blue, yellow, orange, green, brown, black, heliotrope, etc., which when mixed will {276} enable the operator to form shades almost without number.

The manufacture of the egg dyes as carried on in the factory consists in a mechanical mixing of basic coal-tar dyestuffs, also some direct coloring benzidine dyestuffs, with dextrin in the ratio of about 1 part of aniline dye to 8 parts of dextrin; under certain circumstances, according to the concentrated state of the dyes, the reducing quantity of the dextrin may be greatly increased. As reducing agents for these colors insoluble substances may also be employed. A part also of the egg dyes are treated with the neutral sulphate; for instance, light brilliant green, because of its rubbing off, is made with dextrin and Glauber’s salt in the proportion of 1:3:3.

For the dyeing of eggs such color mixtures are preferably employed as contain along with the dye proper a fixing agent (dextrin) as well as a medium for the superficial mordanting of the eggshell. The colors will then be very brilliant.

Here are some recipes:

Parts Color Dyestuff by Cit. Dextrin Weight Acid Blue Marine blue B. N. 3.5 35.0 60.0 Brown Vesuvin S. 30.0 37.5 30.0 Green Brilliant green O. 13.5 18.0 67.5 Orange Orange II. 9.0 18.0 75.0 Red Diamond fuchsine I. 3.5 18.0 75.0 Pink Eosin A. 4.5 — 90.0 Violet Methyl violet 6 B. 3.6 18.0 75.0 Yellow Naphthol yellow S. 13.5 36.0 67.5

Very little of these mixtures suffices for dyeing five eggs. The coloring matter is dissolved in 600 parts by weight of boiling water, while the eggs to be dyed are boiled hard, whereupon they are placed in the dye solution until they seem sufficiently colored. The dyes should be put up in waxed paper.

«Fast Stamping Color.»—Rub up separately, 20 parts of cupric sulphate and 20 parts of anilic hydrochlorate, then mix carefully together, after adding 10 parts of dextrin. The mixture is next ground with 5 parts of glycerine and sufficient water until a thick, uniform, paste-like mass results, adapted for use by means of stencil and bristle-brush. Aniline black is formed thereby in and upon the fiber, which is not destroyed by boiling.

«New Mordanting Process.»—The ordinary method of mordanting wool with a bichromate and a reducing agent always makes the fiber more or less tender, and Amend proposed to substitute the use of a solution of chromic acid containing 1 to 2 per cent of the weight of the wool, at a temperature not exceeding 148° F., and to treat it afterwards with a solution of sodium bisulphite. According to a recent French patent, better results are obtained with neutral or slightly basic chromium sulphocyanide. This salt, if neutral or only slightly basic, will mordant wool at 148° F. The double sulphocyanide of chromium and ammonium, got by dissolving chromic oxide in ammonium sulphocyanide, can also be used. Nevertheless, in order to precipitate chromium chromate on the fiber, it is advisable to have a soluble chromate and a nitrate present, as well as a soluble copper salt and a free acid. One example of the process is as follows: Make the bath with 2 to 3 per cent of ammonio-chromium sulphocyanide, one-half of 1 per cent sodium bichromate, one-third of 1 per cent sodium nitrite, one-third of 1 per cent sulphate of copper, and 1.5 per cent sulphuric acid—percentages based on the weight of the wool. Enter cold and slowly heat to about 140° to 150° F. Then work for half an hour, lift and rinse. The bath does not exhaust and can be reinforced and used again.

«Process for Dyeing in Khaki Colors.»—Bichromate of potash or of soda, chloride of manganese, and a solution of acetate of soda or formiate of soda (15° Bé.) are dissolved successively in equal quantities.

The solution thus composed of these three salts is afterwards diluted at will, according to the color desired, constituting a range from a dark brown to a light olive green shade. The proportions of the three salts may be increased or diminished, in order to obtain shades more or less bister.

Cotton freed from its impurities by the usual methods, then fulled as ordinarily, is immersed in the bath. After a period, varying according to the results desired, the cotton, threads, or fabrics of cotton, are washed thoroughly and plunged, still wet, into an alkaline solution, of which the concentration ought never to be less than 14° Bé. This degree of concentration is necessary to take hold of the fiber when the cotton comes in contact with the alkaline bath, and by the contraction which takes place the oxides of chrome and of manganese remain fixed in the fibers.

This second operation is followed by washing in plenty of water, and then the cotton is dried in the open air. If the color is judged to be too pale, the threads or fabrics are immersed again in the initial bath, left the necessary time for obtaining the desired shade, and then {277} washed, but without passing them through an alkaline bath. This process furnishes a series of khaki colors, solid to light, to fulling and to chlorine.

«LAKES:»

Scarlet Lake.—In a vat holding 120 gallons provided with good agitating apparatus, dissolve 8 pounds potash alum in 10 gallons hot water and add 50 gallons cold water. Prepare a solution of 2 pounds ammonia soda and add slowly to the alum solution, stirring all the time. In a second vessel dissolve 5 pounds of brilliant scarlet aniline, by first making it into a paste with cold water and afterwards pouring boiling water over it; now let out steam into the vat until a temperature of 150° to 165° F. is obtained. Next dissolve 10 pounds barium chloride in 10 gallons hot water in a separate vessel, add this very slowly, stir at least 3 hours, keeping up temperature to the same figures. Fill up vat with cold water and leave the preparation for the night. Next morning the liquor (which should be of a bright red color) is drawn off, and cold water again added. Wash by decantation 3 times, filter, press gently, and make into pulp.

It is very important to precipitate the aluminum cold, and heat up before adding the dyestuff. The chemicals used for precipitating must be added very slowly and while constantly stirring. The quantity used for the three washings is required each time to be double the quantity originally used.

I.—Madder Lakes.—Prepare from the root 1 pound best madder, alum water (1 pound alum with 1 1⁠/⁠2 gallons of water), saturated solution of carbonate of potash (3⁠/⁠4 pound carbonate of potash to 1⁠/⁠2 gallon of water).

The madder root is inclosed in a linen bag of fine texture, and bruised with a pestle in a large mortar with 2 gallons of water (free from lime) added in small quantities at a time, until all the coloring matter is extracted. Make this liquor boil, and gradually pour into the boiling water solution. Add the carbonate of potash solution gradually, stirring all the time. Let the mixture stand for 12 hours and drop and dry as required.

II.—Garancine Process.—This is the method usually employed in preference to that from the root. Garancine is prepared by steeping madder root in sulphate of soda and washing.

Garancine 2 pounds Alum (dissolved in a little water) 2 pounds Chloride of tin 1⁠/⁠2 ounce Sufficient carbonate of potash or soda to precipitate the alum.

Boil the garancine in 4 gallons of pure water; add the alum, and continue boiling from 1 to 2 hours. Allow the product to partially settle and filter through flannel before cooling. Add to the filtrate the chloride of tin, and sufficient of the potash or soda solution to precipitate the alum; filter through flannel and wash well. The first filtrate may be used for lake of an inferior quality, and the garancine originally employed may also be treated as above, when a lake slightly inferior to the first may be obtained.

Maroon Lake.—Take of a mixture made of:

2⁠/⁠3 Sapan wood, 1⁠/⁠3 Lima wood 56 parts Soda crystals 42 parts Alum 56 parts

Extract the color from the woods as for rose pink, and next boil the soda and alum together and add to the woods solution cold. This must be washed clean before adding to the wood liquor.

Carnation Lake.—

Water 42 gallons Cochineal 12 pounds Salts of tartar 1 1⁠/⁠2 pounds Potash alum 3⁠/⁠4 pound Nitrous acid, nitromuriate of tin 44 pounds Muriatic acid, nitromuriate of tin 60 pounds Pure block tin, nitromuriate of tin 22 pounds

Should give specific gravity 1.310.

Boil the water with close steam, taking care that _no iron_ touches it; add the cochineal and boil for not more than five minutes; then turn off the steam and add salts of tartar and afterwards carefully add the alum. If it should not rise, put on steam until it does, pass through a 120-mesh sieve into a settling vat, and let it stand for 48 hours (not for precipitation). Add gradually nitromuriate of tin until the test on blotting paper (given below) shows that the separation is complete. Draw off clear water after it has settled, and filter. To test, rub a little of the paste on blotting paper, then dry on steam chest or on the hand, and if on bending it cracks, too much tin has been used.

To Test the Color to See if it is Precipitating.—Put a drop of color on white blotting paper, and if the color spreads, it is not precipitating. If there is a {278} colorless ring around the spot of color it shows that precipitation is taking place; if the white ring is too strong, too much has been used.

«BLACK LAKES FOR WALL-PAPER MANUFACTURE:»

Bluish-Black Lake.—Boil well 220 parts of Domingo logwood in 1,000 parts of water to which 2 parts of ammonia soda have been added; to the boiling logwood add next 25 parts of green vitriol and then 3.5 parts of sodium bichromate. The precipitated logwood lake is washed out well twice and then filtered.

Black Lake AI.—Logwood extract, Sanford, 120 parts; green vitriol, 30 parts; acetic acid, 7° Bé., 10 parts; sodium bichromate, 16 parts; powdered alum, 20 parts. The logwood extract is first dissolved in boiling water and brought to 25° Bé. by the addition of cold water. Then the remaining ingredients are added in rotation, the salts in substance, finely powdered, with constant stirring. After the precipitation, wash twice and filter.

Aniline Black Lake.—In the precipitating vat filled with 200 parts of cold water enter with constant stirring in the order mentioned the following solutions kept in readiness: Forty parts of alum dissolved in 800 parts of water; 10 parts of calcined soda dissolved in 100 parts of water; 30 parts of azo black dissolved in 1,500 parts of water; 0.6 parts of “brilliant green” dissolved in 100 parts of water; 0.24 parts of new fuchsine dissolved in 60 parts of water; 65 parts of barium chloride dissolved in 1,250 parts of water. Allow to settle for 24 hours, wash the lake three times and filter it.

«Carmine Lake for Wall Paper and Colored Papers.»—Ammonia soda (98 per cent), 57.5 parts by weight; spirits (96 per cent), 40 parts by weight; corallin (dark), 10 parts by weight; corallin (pale), 5 parts by weight; spirit of sal ammoniac (16° Bé.), 8 parts by weight; sodium phosphate, 30 parts by weight; stannic chloride, 5 parts by weight; barium chloride, 75 parts by weight. Dissolve the corallin in the spirit, and filter the solution carefully into eight bottles, each containing 1 part of the above quantity of spirit of sal ammoniac, and let stand. The soda should meanwhile be dissolved in hot water and the solution run into the stirring vat, in which there is cold water to the height of 17 inches. Add the sodium phosphate, which has been dissolved in a copper vessel, then the corallin solution, and next the stannic chloride diluted with 3 pailfuls of cold water. Lastly the barium chloride solution is added. The day previous barium chloride is dissolved in a cask in as little boiling water as possible, and the receptacle is filled entirely with cold water. On the day following, allow the same to run in slowly during a period of three-fourths of an hour, stir till evening, allow to settle for 2 days, draw off and filter.

«English Pink.»—

Quercitron bark 200 parts Lime 10 parts Alum 10 parts Terra alba 300 parts Whiting 200 parts Sugar of lead 7 parts

Put the bark into a tub, slake lime in another tub, and add the clear limewater to wash the bark; repeat this 3 times, letting the bark stand in each water 24 hours. Run liquor into the tub below and add the terra alba and whiting; wash well in the top tub and run into liquor below through a hair sieve, stirring well.

Dissolve the sugar of lead in warm water and pour gently into the tub, stirring all the time; then dissolve the alum and run in while stirring; press slightly, drop, and dry as required.

«Dutch Pink.»—

I.—Quercitron bark 200 parts Lime 20 parts Alum 20 parts Whiting 100 parts Terra alba 200 parts White sugar of lead 10 parts

II.—Quercitron bark 300 parts Lime 10 parts Alum 10 parts Terra alba 400 parts Whiting 100 parts Sugar of lead 7 parts

Put the bark into a tub with cold water, slake 28 pounds of lime, and add the limewater to the bark. (This draws all the color out of the wood.) Dissolve alum in water and run it into bark liquor. The alum solution must be just warm. Dissolve sugar of lead and add it to above, and afterwards add the terra alba and whiting. The product should now be in a pulp, and must be dropped and dried as required.

«Rose Pink.»—I.—Light.

Sapan wood 100 parts Lima 100 parts Paris white 200 parts Alum 210 parts {279}

II.—Deep. Sapan wood 300 parts Lima 300 parts Terra alba 400 parts Paris white 120 parts Lime 12 parts Alum 200 parts

III.—Sapan wood 200 parts Alum 104 parts Whiting 124 parts

Boil the woods together in 4 waters and let the products stand until cold; wash in the whiting and terra alba through a hair sieve, and afterwards run in the alum. If a deep color is required slake 12 pounds lime and run it in at the last through a hair sieve. Let the alum be just warm or it will show in the pink.

«DYES, COLORS, ETC., FOR TEXTILE GOODS:»

«Aniline Black.»—This black is produced by carefully oxidizing aniline hydrochloride. The exact stage of oxidation must be carefully regulated or the product will be a different body (quinone). There are several suitable oxidizing agents, such as chromic acid, potassic bichromate, ferrocyanide of potassium, etc., but one of the easiest to manipulate is potassic chlorate, which by reacting on copper sulphate produces potassic sulphate and copper chlorate. This is easily decomposed, its solution giving off gases at 60° F. which consist essentially of chloride anhydrate. But one of the most useful agents for the production of aniline black is vanadate of ammonia, 1 part of which will do the work of 4,000 parts of copper. Many other salts besides copper may be used for producing aniline black, but the following method is one of the best to follow in making this dye:

Aniline hydrochloride 40 parts Potassic chlorate 20 parts Copper sulphate 40 parts Chloride of ammonia (sal ammoniac) 16 parts Warm water at 60° F 500 parts

After warming a few minutes the mass froths up. The vapor should not be inhaled. Then set aside, and if the mass is not totally black in a few hours, again heat to 60° F., and expose to the air for a few days, and finally wash away all the soluble salts and the black is fit for use.

«Aniline Black Substitutes.»—I.—Make a solution of

Aniline (fluid measure) 30 parts Toluidine (by weight) 10 parts Pure hydrochloric acid, B. P. (fluid measure) 60 parts Soluble gum arabic (fluid measure) 60 parts

Dissolve the toluidine in the aniline and add the acid, and finally the mucilage.

II.—Mix together at gentle heat:

Starch paste 13 quarts Potassic chlorate 350 scruples Sulphate of copper 300 scruples Sal ammoniac 300 scruples Aniline hydrochloride 800 scruples

Add 5 per cent of alizarine oil, and then steep it for 2 hours in the dye bath of red liquor of 2 1⁠/⁠2° Tw. Dye in a bath made up of 1⁠/⁠2 ounce of rose bengal and 1 1⁠/⁠2 ounces of red liquor to every 70 ounces of cotton fabric dyed, first entering the fabric at 112° F., and raising it to 140° F., working for 1 hour, or until the desirable shade is obtained; then rinse and dry.

«Blush Pink on Cotton Textile.»—Rose bengal or fast pink will give this shade. The mordant to use is a 5 per cent solution of stannate of soda and another 5 per cent solution of alum.

Dissolve in a vessel (_a_) 8 1⁠/⁠2 parts of chloride of copper in 30 parts of water, and then add 10 parts chloride of sodium and 9 1⁠/⁠2 parts liquid ammonia.

In a second vessel dissolve (_b_) 30 parts aniline hydrochlorate in 20 parts of water, and add 20 parts of a solution of gum arabic prepared by dissolving 1 part of gum in 2 parts of water.

Finally mix 1 part of _a_ with 4 parts of _b_; expose the mixture to the air for a few days to develop from a greenish to a black color. Dilute for use, or else dry the thick compound to a powder.

If new liquor is used as the mordant, mix 1 part of this with 4 parts of water, and after working the fabric for 1 to 2 hours in the cold liquor, wring or squeeze it out and dry; before working it in the dye liquor, thoroughly wet the fabric by rinsing it in hot water at a spring boil; then cool by washing in the dye bath until the shade desired is attained, and again rinse and dry.

The red liquor or acetate of aluminum may be made by dissolving 13 ounces of alum in 69 ounces of water and mixing this with a solution made by dissolving 7 1⁠/⁠2 ounces of acetate of lime, also dissolved in 69 ounces of water. Stir well, allow it to settle, and filter or decanter {280} off the clear fluid for use, and use this mixture 2 1⁠/⁠2° Tw.

The fabric is first put into the stannate of soda mordant for a few minutes, then wrung out and put into the alum mordant for about the same time; then it is again wrung out and entered in the dye bath at 120° F. and dyed to shade desired, and afterwards rinsed in cold water and dried.

The dye bath is made of 1⁠/⁠4 ounce of rose bengal per gallon of water. If fast pink is the dye used, the mordant used would be Turkey red oil and red liquor. Use 8 ounces of Turkey red oil per gallon of water. Put the fabric into this, then wring out the textile and work in red liquor of 7° Tw. for about 2 hours, then wring out and dye in a separate bath made up of eosine, or fast pink, in water in which a little alum has been dissolved.

«To Dye Woolen Yarns, etc., Various Shades of Magenta.»—To prepare the dye bath dissolve 1 pound of roseine in 15 gallons of water. For a concentrated solution use only 10 gallons of water, while if a very much concentrated color is needed, dissolve the dye in methylated spirit of wine, and dilute this spirituous tincture with an equal quantity of water.

No mordant is required in using this color in dyeing woolen goods. The dyeing operation consists simply in putting the goods into the dye bath at 190° F. and working them therein until the desired shade is obtained, then rinsing in cold water and drying.

If the water used in preparing the dye is at all alkaline, make use of the acid roseine dissolved in water in which a little sulphuric acid has been mixed, and work, gradually raising to the boiling point, and keep up the temperature for 30 minutes, or according to the shade desired. Put about 20 per cent sulphate of soda into the dye bath.

«Maroon Dye for Woolens.»—To prepare the dye bath, dissolve about 1 pound of maroon dye in boiling water, with or without the addition of methylated spirit of wine. For dark shades dissolve in boiling water, only slightly acidulated with hydrochloric acid, and filter before use. No mordant is required with this dye when dyeing wool, but for the bright shade a little curd soap may be dissolved in the dye bath before proceeding to dye the wool, while for the dark shade it is best to put in a little acetate of soda. To use the dye, first dye in a weak bath and gradually strengthen it until the desired shade is obtained, at the same time gradually increasing the temperature until just below the boiling point.

«To Dye Woolens with Blue de Lyons.»—Dissolve 8 ounces of blue dye in 1 gallon of methylated spirit, which has been slightly soured with sulphuric acid, and boil the solution over a water bath until it is perfectly clear. To prepare the dye bath, add more or less of the spirituous tincture to a 10- or 15-gallon dye bath of water, which has been slightly soured with sulphuric acid.

«Rich Orange on Woolen.»—Dissolve 1 pound of phosphine in 15 gallons of boiling water, and stir the fluid until the acid has dissolved. No mordant is required to dye wool. First work the goods about in a weak solution, and finally in one of full strength, to which a little acetate of soda has been added. Keep up the temperature to just below the boiling point while working the goods in the dye bath.

«DYEING SILK OR COTTON FABRICS WITH ANILINE DYES:»

«Aniline Blue on Cotton.»—Prepare a dye bath by dissolving 1 pound of aniline blue (soluble in spirit) in 10 gallons of water, and set it aside to settle. Meanwhile prepare a mordant while boiling 35 ounces of sumac (or 5 1⁠/⁠2 ounces tannic acid in 30 gallons of water) and then dissolve therein 17 ounces of curd soap. Boil up and filter. Put the cotton goods in the hot liquid and let them remain therein for 12 hours. Then wring them out and make up a dye bath of 2 1⁠/⁠2° Tw. with red liquor. Add dye color according to the shade desired. Put in the goods and work them until the color is correct, keeping the temperature at the boiling point.

«To Dye Silk a Delicate Greenish Yellow.»—Dissolve 2 ounces of citronine in 1 gallon of methylated spirit and keep the solution hot over a water bath until perfectly clear.

To prepare silk fabrics, wash them in a weak soap liquor that has been just sweetened (i. e., its alkalinity turned to a slight sourness) with a little sulphuric acid. Work the goods until dyed to shade, and then rinse them in cold water that has been slightly acidulated with acetic, tartaric, or citric acid.

«To Dye Cotton Dark Brown.»—Prepare a mordant bath of 10 pounds of catechu, 2 pounds of logwood extract, and 1⁠/⁠4 pound magenta (roseine), and bring to a boil; work the goods therein for 3 hours at that temperature; then put {281} into a fresh dye bath made up of 3 pounds of bichromate of potash and 2 pounds of sal soda, and dye to shade. These proportions are for a dye bath to dye 100 pounds of cotton goods at a time.

«To Dye Silk Peacock Blue.»—Make up a dye bath by putting 1 pint of sulphuric acid at 170° Tw., and 10 ounces of methylin blue crystal dye liquor of 120° to 160° Tw., with a dye bath that will hold 80 pounds of goods. Put in the silk at 130° F., and raise to 140° F., and work up to shade required.

«To Dye Felt Goods.»—Owing to this material being composed of animal and vegetable fiber it is not an easy matter always to produce evenness of shade. The best process to insure success is to steep well the felt in an acid bath of from 6° to 12° Bé., and then wash away all traces of acid. Some dyers make the fulling stock the medium of conveying the dye, while others partially dye before fulling, or else dye after that process.

The fulling stock for 72 ounces of beaver consists of a mixture of

Black lead or plumbago 16 ounces Venetian red 48 ounces Indigo extract (fluid) 5 ounces

Ordinary Drab.—

Common plumbago 12 ounces Best plumbago 12 ounces Archil extract (fluid) 15 ounces Indigo extract 10 ounces

Mix into fluid paste with water and add sulphuric acid at 30° Tw. For the dye liquor make a boiling-hot solution of the aniline dye and allow it to cool; then put into an earthenware vessel holding water and heat to 83° F., and add sufficient dye liquor to give the quantity of felt the desired shade. First moisten well the felted matter (or the hair, if dyed before felting) with water, and then work it about in the above dye bath at 140° F. To deepen the shade, add more dye liquor, lifting out the material to be dyed before adding the fresh dye liquor, so that it can be well stirred up and thoroughly mixed with the exhausted bath.

«Brown Shades.»—Bismarck brown will give good results, particularly if the dyed goods are afterwards steeped or passed through a weak solution (pale straw color) of bichromate of potash. This will give a substantial look to the color. Any of the aniline colors suitable for cotton or wool, or those suited for mixed cotton and wool goods may be used.

«Blue.»—Use either China blue, dense ferry blue, or serge blue, first making the material acid before dyeing.

«Green.»—Use brilliant green and have the material neutral, i. e., neither acid nor alkali; or else steep in a bath of sumac before dyeing.

«Plum Color.»—Use maroon (neutral or acid) and work in an acid bath or else sumac.

«Black.»—Use negrosin in an acid bath, or else mordant in two salts and dye slightly acid.

«Soluble Blue, Ball Blue, etc.»—A soluble blue has for many years been readily obtainable in commerce which is similar in appearance to Prussian blue, but, unlike the latter, is freely soluble in water. This blue is said to be potassium ferri-ferrocyanide.

To prepare instead of buying it ready made, gradually add to a boiling solution of potassium ferricyanide (red prussiate of potash) an equivalent quantity of hot solution of ferrous sulphate, boiling for 2 hours and washing the precipitate on a filter until the washings assume a dark-blue color. The moist precipitate can at once be dissolved by the further addition of a sufficient quantity of water. About 64 parts of the iron salt is necessary to convert 100 parts of the potassium salt into the blue compound.

If the blue is to be sent out in the liquid form, it is desirable that the solution should be a perfect one. To attain that end the water employed should be free from mineral substances, and it is best to filter the solution through several thicknesses of fine cotton cloth before bottling; or if made in large quantities this method may be modified by allowing it to stand some days to settle, when the top portion can be siphoned off for use, the bottom only requiring filtration.

The ball blue sold for laundry use consists of ultramarine. Balls or tablets of this substance are formed by mixing it with glucose or glucose and dextrin, and pressing into shape. When glucose alone is used, the product has a tendency to become soft on keeping, which tendency may be counteracted by a proper proportion of dextrin. Bicarbonate of sodium is added as a filler to cheapen the product, the quantity used and the quality of the ultramarine employed being both regulated by the price at which the product is to sell.

«New Production of Indigo.»—Forty parts of a freshly prepared ammonium sulphide solution containing 10 per cent {282} of hydrogen sulphide are made to flow quickly and with constant stirring into a heated solution of 20 parts of isatine anilide in 60 parts of alcohol. With spontaneous heating and temporary green and blue coloration, an immediate separation of indigo in small crystalline needles of a faint copper luster takes place. Boil for a short time, whereupon the indigo is filtered off, rewashed with alcohol, and dried.

«To Dye Feathers.»—A prerequisite to the dyeing of feathers appears to be softening them, which is sometimes accomplished by soaking them in warm water, and sometimes an alkali, such as ammonium or sodium carbonate, is added. This latter method would apparently be preferable on account of the removal of any greasy matter that may be present.

When so prepared the feathers may be dyed by immersion in any dye liquor. An old-time recipe for black is immersion in a bath of ferric nitrate suitably diluted with water, and then in an infusion of equal parts of logwood and quercitron. Doubtless an aniline dye would prove equally efficient and would be less troublesome to use.

After dyeing, feathers are dipped in an emulsion formed by agitating any bland fixed oil with water containing a little potassium carbonate, and are then dried by gently swinging them in warm air. This operation gives the gloss.

Curling where required is effected by slightly warming the feathers before a fire, and then stroking with a blunt metallic edge, as the back of a knife. A certain amount of manual dexterity is necessary to carry the whole process to a successful ending.

DYES FOR FOOD: See Foods.

DYES FOR LEATHER: See Leather.

DYE STAINS, THEIR REMOVAL FROM THE SKIN: See Cleaning Preparations and Methods.

DYNAMITE: See Explosives.

EARTHENWARE: See Ceramics.

EAU DE QUININE: See Hair Preparations.

EBONY: See Wood.

EBONY LACQUER: See Lacquers.

«ECZEMA DUSTING POWDER FOR CHILDREN.»

Starch, French chalk, lycopodium, of each, 40 parts; bismuth subnitrate, 2 parts; salicylic acid, 2 parts; menthol, 1 part. Apply freely to the affected parts.

«Eggs»

The age of eggs may be approximately judged by taking advantage of the fact that as they grow old their density decreases through evaporation of moisture. According to Siebel, a new-laid egg placed in a vessel of brine made in the proportion of 2 ounces of salt to 1 pint of water, will at once sink to the bottom. An egg 1 day old will sink below the surface, but not to the bottom, while one 3 days old will swim just immersed in the liquid. If more than 3 days old the egg will float on the surface, the amount of shell exposed increasing with age; and if 2 weeks old, only a little of the shell will dip in the liquid.

The New York State Experiment Station studied the changes in the specific gravity of the eggs on keeping and found that on an average fresh eggs had a specific gravity of 1.090; after they were 10 days old, of 1.072; after 20 days, of 1.053; and after 30 days, of 1.035. The test was not continued further. The changes in specific gravity correspond to the changes in water content. When eggs are kept they continually lose water by evaporation through the pores in the shell. After 10 days the average loss was found to be 1.60 per cent of the total water present in the egg when perfectly fresh; after 20 days, 3.16 per cent; and after 30 days, 5 per cent. The average temperature of the room where the eggs were kept was 63.8° F. The evaporation was found to increase somewhat with increased temperature. None of the eggs used in the 30-day test spoiled.

Fresh eggs are preserved in a number of ways which may, for convenience, be grouped under two general classes: (1) Use of low temperature, i. e., cold storage; and (2) excluding the air by coating, covering, or immersing the eggs, some material or solution being used which may or may not be a germicide. The two methods are often combined. The {283} first method owes its value to the fact that microörganisms, like larger forms of plant life, will not grow below a certain temperature, the necessary degree of cold varying with the species. So far as experiment shows, it is impossible to kill these minute plants, popularly called “bacteria” or “germs,” by any degree of cold; and so, very low temperature is unnecessary for preserving eggs, even if it were not undesirable for other reasons, such as injury by freezing and increased cost. According to a report of the Canadian commission of agriculture and dairying:

Eggs are sometimes removed from the shells and stored in bulk, usually on a commercial scale, in cans containing about 50 pounds each. The temperature recommended is about 30° F., or a little below freezing, and it is said they will keep any desired length of time. They must be used soon after they have been removed from storage and have been thawed.

Water glass or soluble glass is the popular name for potassium silicate, or sodium silicate, the commercial article often being a mixture of the two. The commercial water glass is used for preserving eggs, as it is much cheaper than the chemically pure article which is required for many scientific purposes. Water glass is commonly sold in two forms, a syrup-thick liquid of about the consistency of molasses, and a powder. The thick syrup, the form perhaps most usually seen, is sometimes sold wholesale as low as 1 3⁠/⁠4 cents per pound in carboy lots. The retail price varies, though 10 cents per pound, according to the North Dakota Experiment Station, seems to be the price commonly asked. According to the results obtained at this station a solution of the desired strength for preserving eggs may be made by dissolving 1 part of the syrup-thick water glass in 10 parts, by measure, of water. If the water-glass powder is used, less is required for a given quantity of water. Much of the water glass offered for sale is very alkaline. Such material should not be used, as the eggs preserved in it will not keep well. Only pure water should be used in making the solution, and it is best to boil it and cool it before mixing with the water glass.

The solution should be carefully poured over the eggs packed in a suitable vessel, which must be clean and sweet, and if wooden kegs or barrels are used they should be thoroughly scalded before packing the eggs in them. The packed eggs should be stored in a cool place. If they are placed where it is too warm, silicate deposits on the shell and the eggs do not keep well. The North Dakota Experiment Station found it best not to wash the eggs before packing, as this removes the natural mucilaginous coating on the outside of the shell. The station states that 1 gallon of the solution is sufficient for 50 dozen eggs if they are properly packed.

It is, perhaps, too much to expect that eggs packed in any way will be just as satisfactory for table use as the fresh article. The opinion seems to be, however, that those preserved with water glass are superior to most of those preserved otherwise. The shells of eggs preserved in water glass are apt to crack in boiling. It is stated that this may be prevented by puncturing the blunt end of the egg with a pin before putting it into the water.

«To Discover the Age of Eggs.»—The most reliable method of arriving at the age of hens’ eggs is that by specific gravity. Make a solution of cooking salt (sodium chloride) in rain or distilled water, of about one part of salt to two parts of water, and in this place the eggs to be tested. A perfectly fresh egg (of from 1 to 36 hours old) will sink completely, lying horizontally on the bottom of the vessel; when from two to three days old, the egg also sinks, but not to the bottom, remaining just below the surface of the water, with a slight tendency of the large end to rise. In eggs of four or five days old this tendency of the large end to rise becomes more marked, and it increases from day to day, until at the end of the fifth day the long axis of the egg (an imaginary line drawn through the center lengthwise) will stand at an angle of 20° from the perpendicular. This angle is increased daily, until at the end of the eighth day it is at about 45°; on the fourteenth day it is 60°; on the twenty-first day it is 75°, while at the end of 4 weeks the egg stands perfectly upright in the liquid, the point or small end downward.

This action is based on the fact that the air cavity in the big end of the egg increases in size and capacity, from day to day, as the egg grows older. An apparatus (originally devised by a German poultry fancier) based on this principle, and by means of which the age of an egg maintained at ordinary temperature may be told approximately to within a day, is made by placing a scale of degrees, drawn from O° to 90° (the latter representing the perpendicular) behind the vessel {284} containing the solution, and observing the angle made by the axis of the egg with the perpendicular line. This gives the age of the egg with great accuracy.

«Weights of Eggs.»—The following table shows the variation in weight between eggs of the same family of chickens and of the comparative value of the product of different kinds of fowls:

Weight of Whole Eggs, Shell, Grains. Grains. Net. Common hen, small 635.60 84.86 550.54 Common hen, mean 738.35 92.58 645.77 Common hen, large 802.36 93.25 709.11 Italian hen 840.00 92.50 747.50 Houdan 956.60 93.50 853.10 La Flesche 926.50 94.25 835.25 Brahma 1,025.50 114.86 910.64

From this it will be seen that the Houdans and Brahmas are the most profitable producers, as far as food value of the product is concerned—provided, of course, they are equally prolific with the ordinary fowl.

Another calculation is the number of eggs to the pound, of the various weights. This is as follows:

Small ordinary eggs (635 grains) 12.20 to pound Large ordinary eggs (802 grains) 9.25 to pound Houdan eggs 8.0 to pound Brahma, mean 7.4 to pound Brahma, large 7.1 to pound

«Dried Yolk of Egg.»—To prepare this, the yolks of eggs, separated from the whites, are thoroughly mixed with 1⁠/⁠3 their weight of water. The resulting emulsion is strained and evaporated under reduced pressure at a temperature of 87° to 122° F., to a paste. The latter is further dried over quicklime or a similar absorbent of moisture, at a temperature of 77° to 86° F., and ground to a fine powder.

«Egg Oil.»—

Yolks of eggs (about 250) 5.0 parts Distilled water 0.3 parts

Beat this together and heat the mass with constant stirring in a dish on the water bath until it thickens and a sample exhibits oil upon pressing between the fingers. Squeeze out between hot plates, mix the turbid oil obtained with 0.05 parts of dehydrated Glauber’s salt, shake repeatedly, and finally allow to settle. The oil, which must be decanted clear from the sediment, gives a yield of at least 0.5 parts of egg oil.

«Artificial Egg Oil.»—

Yellow beeswax 0.2 parts Cacao oil 0.5 parts

Melt on the water bath and gradually add 9 parts of olive oil.

«Egg Powder.»—

Sodium bicarbonate 8 ounces Tartaric acid 3 ounces Cream tartar 5 ounces Turmeric, powdered 3 drachms Ground rice 16 ounces

Mix and pass through a fine sieve. One teaspoonful to a dessertspoonful (according to article to be made), to be mixed with each half pound of flour.

«The Preservation of Eggs.»—The spoiling of eggs is due to the entrance of air carrying germs through the shells. Normally the shell has a surface coating of mucilaginous matter, which prevents for a time the entrance of these harmful organisms into the egg. But if this coating is removed or softened by washing or otherwise the keeping quality of the egg is much reduced. These facts explain why many methods of preservation have not been entirely successful, and suggest that the methods employed should be based upon the idea of protecting and rendering more effective the natural coating of the shell, so that air bearing the germs that cause decomposition may be completely excluded.

Eggs are often packed in lime, salt, or other products, or are put in cold storage for winter use, but such eggs are very far from being perfect when they come upon the market. German authorities declare that water glass more closely conforms to the requirements of a good preservative than any of the substances commonly employed. A 10 per cent solution of water glass is said to preserve eggs so effectually that at the end of three and one-half months eggs still appeared to be perfectly fresh. In most packed eggs the yolk settles to one side, and the egg is then inferior in quality. In eggs preserved in water glass the yolk retained its normal position in the egg, and in taste they were not to be distinguished from fresh, unpacked store eggs.

Of twenty methods tested in Germany, the three which proved most effective were coating the eggs with vaseline, preserving them in limewater, and preserving them in water glass. The conclusion was reached that the last is preferable, because varnishing the eggs with vaseline takes considerable time, and treating them with limewater is likely to give the eggs a limy flavor. {285}

Other methods follow:

I.—Eggs can be preserved for winter use by coating them, when perfectly fresh, with paraffine. As the spores of fungi get into eggs almost as soon as they are laid, it is necessary to rub every egg with chloroform or wrap it a few minutes in a chloroform soaked rag before dipping it into the melted paraffine. If only a trace of the chloroform enters the shell the development of such germs as may have gained access to freshly laid eggs is prevented. The paraffine coating excludes all future contamination from germ-laden air, and with no fungi growing within, they retain their freshness and natural taste.

II.—Preserving with Lime.—Dissolve in each gallon of water 12 ounces of quicklime, 6 ounces of common salt, 1 drachm of soda, 1⁠/⁠2 drachm saltpeter, 1⁠/⁠2 drachm tartar, and 1 1⁠/⁠2 drachms of borax. The fluid is brought into a barrel and sufficient quicklime to cover the bottom is then poured in. Upon this is placed a layer of eggs, quicklime is again thrown in and so on until the barrel is filled so that the liquor stands about 10 inches deep over the last layer of eggs. The barrel is then covered with a cloth, upon which is scattered some lime.

III.—Melt 4 ounces of clear beeswax in a porcelain dish over a gentle fire, and stir in 8 ounces of olive oil. Let the solution of wax in oil cool somewhat, then dip the fresh eggs one by one into it so as to coat every part of the shell. A momentary dip is sufficient, all excess of the mixture being wiped off with a cotton cloth. The oil is absorbed in the shell, the wax hermetically closing all the pores.

IV.—The Reinhard method is said to cause such chemical changes in the surface of the eggshell that it is closed up perfectly air-tight and an admittance of air is entirely excluded, even in case of long-continued storing. The eggs are for a short time exposed to the direct action of sulphuric acid, whereby the surface of the eggshell, which consists chiefly of lime carbonate, is transformed into lime sulphate. The dense texture of the surface thus produced forms a complete protection against the access of the outside air, which admits of storing the egg for a very long time, without the contents of the egg suffering any disadvantageous changes regarding taste and odor. The egg does not require any special treatment to prevent cracking on boiling, etc.

Some object to this on the ground that sulphuric acid is a dangerous poison, that might, on occasion, penetrate the shell.

V.—Take about half a dozen eggs and place them in a netting (not so many as would chill the water below the boiling point, even for an instant), into a boiling solution of boric acid, withdraw immediately, and pack. Or put up, in oil, carrying 2 per cent or 3 per cent of salicylic acid. Eggs treated in this way are said to taste, after six months, absolutely as fresh as they were when first put up. The eggs should be as fresh as possible, and should be thoroughly clean before dipping. The philosophy of the process is that the dipping in boiling boric acid solution not only kills all bacteria existing on, or in, the shell and membrane, but reinforces these latter by a very thin layer of coagulated albumen; while the packing in salicylated oil prevents the admission of fresh germs from the atmosphere. Salicylic acid is objected to on the same grounds as sulphuric acid.

VI.—Dissolve sodium silicate in boiling water, to about the consistency of a syrup (or about 1 part of the silicate to 3 parts water). The eggs should be as fresh as possible, and must be thoroughly clean. They should be immersed in the solution in such manner that every part of each egg is covered with the liquid, then removed and let dry. If the solution is kept at or near the boiling temperature, the preservative effect is said to be much more certain and to last longer.

EGG CHOCOLATE: See Beverages.

EGG DYES: See Dyes.

EGG LEMONADE: See Beverages, under Lemonade.

EGG PHOSPHATE: See Beverages.

EGG-STAIN REMOVER: See Cleaning Preparations and Methods.

EGGS, TESTS FOR: See Foods.

EIKONOGEN DEVELOPER: See Photography.

EKTOGAN: See Antiseptics. {286}

«ELAINE SUBSTITUTE.»

A substitute for elaine for woolen yarns is obtained by boiling 4 pounds carrageen moss in 25 gallons water for 3 hours. The soda is then put in and the boiling continued for another half hour; 2 pounds fleabane seeds are gradually added, and a little water to make up for the evaporation. After a further 1 1⁠/⁠2 hours boiling, the extract is passed through a fine sieve and well mixed with 25 pounds cottonseed oil, 12 1⁠/⁠2 pounds sweet oil, and 12 1⁠/⁠2 pounds ammonia solution of 0.96 specific gravity. Next day stir in 25 pounds saponified elaine and 13 pounds of odorless petroleum of 0.885 specific gravity. The resulting emulsion keeps well, dissolves perfectly in lukewarm water, and answers its purpose excellently.

ELECTRODEPOSITION PROCESSES: See Plating.

ELECTROLYSIS IN BOILERS: See Boiler Compounds.

«Electroplating and Electrotyping»

(See also Plating.)

«PROCESS OF ELECTROPLATING.»

First, clean the articles to be plated. To remove grease, warm the pieces before a slow fire of charcoal or coke, or in a dull red stove. Delicate or soldered articles should be boiled in a solution of caustic potash, the latter being dissolved in 10 times its weight of water.

The scouring bath is composed of 100 parts of water to from 5 to 20 parts of sulphuric acid. The articles may be put in hot and should be left in the bath till the surface turns to an ocher red tint.

The articles, after having been cleansed of grease by the potash solution, must be washed in water and rinsed before being scoured. Copper or glass tongs must then be used for moving the articles, as they must not afterwards be handled. For small pieces, suitable earthenware or porcelain strainers may be used.

The next stage is the spent nitric acid bath. This consists of nitric acid weakened by previous use. The articles are left in until the red color disappears, so that after rinsing they show a uniform metallic tint. The rinsing should be thoroughly carried out.

Having been well shaken and drained, the articles are next subjected to the strong nitric acid bath, which is made up as follows:

Nitric acid of 36° Bé 100 volumes Chloride of sodium (common salt) 1 volume Calcined soot (lampblack) 1 volume

The articles must be immersed in this bath for only a few seconds. Avoid overheating or using too cold a bath. They are next rinsed thoroughly with cold water and are again subjected to a strong nitric acid bath to give them a bright or dull appearance as required.

To produce a bright finish, plunge them for a few seconds (moving them about rapidly at the same time) in a cold bath of the following composition:

Nitric acid 100 volumes Sulphuric acid 100 volumes Chloride of sodium 1 volume

Again rinse thoroughly in cold water. The corresponding bath giving a dull or matt appearance is composed of:

Nitric acid 200 volumes Sulphuric acid 100 volumes Sea salt 1 volume Sulphate of zinc 1 to 5 volumes

The duration of immersion in this bath varies from 5 to 20 minutes, according to the dullness required. Wash with plenty of water. The articles will then have an unpleasant appearance, which will disappear on plunging them for a moment into the brightening bath and rinsing quickly.

The pieces are next treated with the nitrate of mercury bath for a few seconds.

Plain water 10,000 parts Nitrate of mercury 10 parts Sulphuric acid 20 parts

It is necessary to stir this bath before using it. For large articles the proportion of mercury should be greater. An article badly cleaned will come out in various shades and lacking its metallic brightness. It is better to throw a spent bath away than attempt to strengthen it.

The various pieces, after having passed through these several processes, are then ready for the plating bath.

A few words on the subject of gilding may not be amiss. Small articles are gilded hot, large ones cold. The cold cyanide of gold and potassium bath is composed as follows:

Distilled water 10,000 parts Pure cyanide of potassium 200 parts Pure gold 100 parts

The gold, transformed into chloride, is dissolved in 2,000 parts of water and {287} the cyanide in 8,000 parts. The two solutions are then mixed and boiled for half an hour.

The anode must be entirely submerged in the bath, suspended from platinum wires and withdrawn immediately the bath is out of action.

«Hot Gold Bath.»—Zinc, tin, lead, antimony and the alloys of these metals are better if previously covered with copper.

The following are the formulas for the other metals per 10,000 parts of distilled water:

Crystallized phosphate of soda, 600 parts; alloys rich in copper castings, 500 parts.

Bisulphide of soda, 100 parts; alloys rich in copper, 125 parts.

Pure cyanide of potassium, 10 parts; alloys rich in copper, 5 parts. Pure gold transformed into chloride, 10 parts; alloys rich in copper, 10 parts.

Dissolve the phosphate of soda hot in 8,000 parts water, let the chloride of gold cool in 1,000 parts water; mix little by little the second solution with the first; dissolve the cyanide and bisulphide in 1,000 parts water and mix this last solution with the other two. The temperature of the bath may vary between 122° and 175° F.

«Silvering.»—For amateurs a bath of 10 parts silver per 1,000 is sufficient. Dissolve 150 parts nitrate of silver, equivalent to 100 parts pure silver, in 10,000 parts of water and add 250 parts pure cyanide of potassium. Stir it up until completely dissolved, and then filter the solution. Silvering is generally effected cold, except in the case of small articles. Iron, steel, zinc, lead, and tin are better if previously copper-plated and then silvered hot. The cleaned articles are first treated in a nitrate of mercury bath, being kept continually in motion.

With excess of current the pieces become gray, and blacken. In the cold bath anodes of platinum or silver should be employed. Old baths are, in this case, preferable to new. They may, if required, be artificially aged by the addition of 1 or 2 parts in 1,000 of liquid ammonia.

If the anode blackens, the bath is too weak. If it becomes white, there is too much current, and the deposit, being too rapid, does not adhere. The deposit may be taken as normal and regular when the anode becomes gray during the passage of the current and white again when it ceases to flow.

The nickel vat should be of glass, porcelain, or earthenware, or a case lined with impermeable gum. The best nickel bath is prepared by dissolving to saturation, in hot distilled water, nickel sulphate and ammonium, free from oxides or alkalies and alkaline earthy metals. The proportion of salt to dissolve is 1 part, by weight, to 10 of water. Filter after cooling and the bath is then ready for use.

When the bath is ready and the battery set up, the wires from the latter are joined by binding screws to two metal bars resting on the edge of the vat. The bar joined to the positive pole of the battery supports, through the intervention of a nickel-plated copper hook, a plate of nickel, constituting the soluble anode, which restores to the bath the metal deposited on the cathode by the electrolytic action. From the other bar are suspended the articles to be plated. These latter should be well polished before being put into the bath. To remove all grease, scrub them with brushes soaked in a hot solution of whiting, boiled in water and carbonate of soda.

Copper and its alloys are cleaned well in a few seconds by immersion in a bath composed of 10 parts, by weight, of water, and 1 part of nitric acid. For rough articles, 2 parts water, 1 nitric acid, and 1 sulphuric acid. For steel and polished castings, 100 parts water to 1 sulphuric acid. The articles should remain in the bath until the whole surface is of a uniform gray tint. They are then rubbed with powdered pumice stone till the solid metal appears. Iron and steel castings are left in the bath for three or four hours and then scrubbed with well-sifted sand.

If the current be too strong, the nickel is deposited gray or even black. An hour or so is time enough to render the coat sufficiently thick and in a condition to stand polishing. When the articles are removed from the bath they are washed in water and dried in hot sawdust.

To polish the articles they should be taken in one hand and rubbed rapidly backward and forward on a strip of cloth soaked in polishing powder boiled in water, the cloth being firmly fixed at one end and held in the other hand. The hollow parts are polished by means of cloth pads of various sizes fixed on sticks. These pads must be dipped in the polishing paste when using them. The articles, when well brightened, are washed in water to get rid of the paste and the wool threads, and finally dried in sawdust. {288}

«SOME NOTES ON ELECTROTYPING, PLATING, AND GILDING.»

The first step in the process is the preparation of the mold. The substance originally used for the construction of this was plaster of Paris. This substance is, however, porous and must be rendered impermeable. The materials most commonly used of later years are stearine, wax, marine glue, gelatin, india rubber, and fusible alloys. With hollow molds it is a good plan to arrange an internal skeleton of platinum, for ultimate connection with the anodes, in order to secure a good electrical contact with all parts of the mold. When covering several pieces at once, it is as well to connect each of them with the negative pole by an iron or lead wire of suitable dimensions.

Having prepared the molds in the usual way—by obtaining an impression in the material when soft, and allowing it to set—they should be given a metallic coating on their active surfaces of pure powdered plumbago applied with a polishing brush.

For delicate and intricate objects, the wet process is most suitable. It consists in painting the object with two or more coats of nitrate of silver and ultimately reducing it by a solution of phosphorus in bisulphide of carbon.

The plating baths are prepared as follows:

A quantity of water is put in a jar and to it is added from 8 to 10 parts in 100 of sulphuric acid, in small quantities, stirring continually in order to dissipate the heat generated by the admixture of acid and water. Sulphate of copper (bluestone) is then dissolved in the acidulated water at the normal temperature until it will take up no more. The solution is always used cold and must be maintained in a saturated condition by the addition of copper sulphate crystals or suitable anodes.

For use it should be poured into vessels of clay, porcelain, glass, hard brown earthenware, or india rubber. For large baths wood may be used, lined on the interior with an impervious coating of acid-proof cement, india rubber, marine glue, or even varnished lead sheets.

If the solution be too weak and the current on the other hand be too strong, the resulting deposit will be of a black color. If too concentrated a solution and too weak a current be employed, a crystalline deposit is obtained. To insure a perfect result, a happy medium in all things is necessary.

During the process of deposition, the pieces should be moved about in the bath as much as possible in order to preserve the homogeneity of the liquid. If this be not attended to, stratification and circulation of the liquid is produced by the decomposition of the anode, and is rendered visible by the appearance of long, vertical lines on the cathode.

For amateurs and others performing small and occasional experiments, the following simple apparatus will be serviceable. Place the solution of sulphate of copper in an earthenware or porcelain jar, in the center of which is a porous pot containing amalgamated zinc and a solution of sulphuric acid and water, about 2 or 3 parts in 100. At the top of the zinc a brass rod is fixed, supporting a circle of the same metal, the diameter of which is between that of the containing vessel and the porous pot. From this metallic circle the pieces are suspended in such a manner that the parts to be covered are turned toward the porous pot. Two small horsehair bags filled with copper sulphate crystals are suspended in the solution to maintain its saturation.

«ELM TEA.»

Powdered slippery elm bark 2 teaspoonfuls (or the equivalent in whole bar) Boiling water 1 cup Sugar, enough. Lemon juice, enough.

Pour the water upon the bark. When cool, strain and flavor with lemon juice and add sugar. This is soothing in case of inflammation of the mucous membrane.

«EMBALMING FLUIDS.»

Success in the use of any embalming fluid depends largely on manipulation, an important part of the process being the thorough removal of fluid from the circulatory system before undertaking the injection of the embalming liquid.

I.—Solution zinc chloride (U. S. P.) 1 gallon Solution sodium chloride 6 ounces to pint 6 pints Solution mercury bichloride, 1 ounce to pint 4 pints Alcohol 4 pints Carbolic acid (pure) 8 ounces Glycerine 24 fluidounces

{289}

Mix the glycerine and carbolic acid, then all the other ingredients, when a clear solution of 3 gallons results, which is the proper amount for a body weighing 150 pounds.

II.—Arsenious acid 100 parts Sodium hydrate 50 parts Carbolic acid and water, of each a sufficient quantity.

Dissolve the arsenious acid and the soda in 140 parts of water by the aid of heat. When the solution is cold, drop carbolic acid into it until it becomes opalescent, and finally add water until the finished product measures 700 parts.

III.—Salicylic acid 4 drachms Boric acid 5 drachms Potassium carbonate 1 drachm Oil of cinnamon 3 drachms Oil of cloves 3 drachms Glycerine 5 ounces Alcohol 12 ounces Hot water 12 ounces

Dissolve the first 3 ingredients in the water and glycerine, the oils in the alcohol, and mix the solutions.

IV.—Thymol 15 grains Alcohol 1⁠/⁠2 ounce Glycerine 10 ounces Water 5 ounces

V.—Cooking salt 500 parts Alum 750 parts Arsenious acid 350 parts Zinc chloride 120 parts Mercury chloride 90 parts Formaldehyde solution, 40 per cent 6,000 parts Water, up to 24,000 parts

VI.—Arsenious acid 360 grains Mercuric chloride 1 1⁠/⁠4 ounces Alcohol 9 ounces Sol. ac. carbolic, 5 per cent 120 ounces

From 10 to 12 pints are injected into the carotid artery—at first slowly and afterwards at intervals of from 15 to 30 minutes.

EMERALD (IMITATION): See Gems, Artificial.

«EMERY:»

«Emery Grinder.»—Shellac, melted together with emery and fixed to a short metal rod, forms the grinder used for opening the holes in enameled watch dials and similar work. The grinder is generally rotated with the thumb and forefinger, and water is used to lubricate its cutting part, which soon wears away. The grinder is reshaped by heating the shellac and molding the mass while it is in a plastic condition.

«Preparing Emery for Lapping.»—To prepare emery for lapping screw-gages, plugs, etc., fill a half-pint bottle with machine oil and flour emery, 7 parts oil to 1 part emery, by bulk. Mix thoroughly and let stand for 20 minutes to settle. Take the bottle and pour off one-half the contents without disturbing the settlings. The portion poured off contains only the finest emery and will never scratch the work.

For surface lapping put some flour emery in a linen bag and tie up closely with a string. Dust out the emery by striking the bag against the surface plate; use turpentine for rough lapping and the dry surface plate for finishing.

«Removing Glaze from Emery Wheels.»—If the wheel is not altogether too hard, it can sometimes be remedied by reducing the face of the wheel to about 1⁠/⁠8 inch, or by reducing the speed, or by both. Emery wheels should be turned off so that they will run true before using. A wheel that glazes immediately after it has been turned off, can sometimes be corrected by loosening the nut, and allowing the wheel to assume a slightly different position, when it is again tightened.

«Emery Substitute.»—For making artificial emery, 1,634 parts of the following substances may be employed: Seven hundred and fifty-nine parts of bauxite, 700 parts of coke, and 96 parts of a flux, which may be a carbonate of lime, of potash, or of soda, preferably carbonate of lime on account of its low price. These materials are arranged in alternate layers and fused in an oven having a good draught. They are said to yield an artificial emery similar to the natural emery of Smyrna and Naxos, and at low cost.

«EMULSIFIERS:»

«Rosin Soap as an Emulsifier.»—The soap should be made by boiling gently for 2 hours, in an evaporating dish, a mixture of 1,800 grains rosin and 300 caustic soda with 20 fluidounces water. Upon cooling, the soap separates as a yellow mass, which is drained from the liquid, squeezed, then heated on a water bath until it is dry and friable. Fixed oils may be emulsified by adding 1 ounce {290} to a solution of 10 grains soap in 1 ounce water. Volatile oils require 10 grains rosin soap, 2 3⁠/⁠4 ounces water, and 2 drachms oil. Creosote requires double this amount of soap. Thymol may be rendered miscible with water by dissolving 18 grains together with 20 grains soap in 3 fluidounces alcohol, then adding enough water to make 6 fluidounces. Of course many other substances may be emulsified with the same emulsifier.

«Yolk of Egg as an Emulsifier.»—The domestic ointment of Unona, consisting of a mixture of oil and yolk of egg, is miscible in all proportions with water. It is proposed to utilize this fact by substituting a diluted ointment for the gum emulsions in general use, the following being given as a general formula:

Yolk of egg 10 parts Balsam Peru 1 to 2 parts Zinc oxide 5 to 10 parts Distilled water 100 parts

If desired, 33 parts of vinegar may be substituted for the same amount of water, while oil of cade, oil of birch, lianthral or storax may be substituted for the balsam Peru, and an equal quantity of talc, magnesium carbonate, sulphur of bismuth subcarbonate, may be introduced in place of the oxide of zinc. A further variation in the character of the liquid may be introduced by the use of medicated or perfumed waters instead of the plain distilled water. Where so diluted, as in the above formula, the yolk of egg separates out after long standing, but the mixture quickly reëmulsifies upon shaking. Tar and balsams can be emulsified by mixing with double their quantity of yolk of egg, then diluting by the addition of small quantities of water or milk.

«Emulgen.»—This emulsifying agent has the following composition: Gluten, 5; gum acacia, 5; gum tragacanth, 20; glycerine, 20; water, 50; alcohol, 10. This mixture forms a clear grayish jelly.

EMULSIONS OF PETROLEUM: See Petroleum.

«Enameling»

(See also Ceramics, Glazes, Paints, Waterproofing, and Varnishes.)

«COMMERCIAL ENAMELING.»

Commercial enameling includes: (1) Hollow ware enameling for domestic use; (2) hollow ware enameling for chemical use; (3) enameling locomotive and other tubes; (4) enameling drain and water pipes; (5) signboard enameling.

There is one defect to which all enamel ware is subject, and that is chipping. This may be caused by (1) imperfect mixing of the enamels; (2) imperfect fusing; (3) imperfect pickling of the iron; (4) rough usage. With ordinary care a well-enameled article has been known to last in daily use for 10 or 12 years, whereas defective enameling, say, on a sign tablet—which is exempt from rough usage—may not have a life exceeding a few months. All enameled articles, such as hollow ware and sign tablets, first receive a coating of a composition chiefly composed of glass called “gray,” and this is followed by a deposit of “white,” any additional color required being laid above the white. In the mixing and depositing of these mixtures lie the secrets of successful enameling. The “gray” has to be fused not only on but also into the metal at a bright red—almost white—heat, and it is obvious that its constituents must be arranged and proportioned to expand and contract in a somewhat uniform manner with the iron itself. The “white” has to be fused on the surface of the gray, but the gray being much harder is not affected by the second firing. If it were liquid it would become mixed with the white and destroy its purity. Frequently, owing to inferior chemicals, imperfect mixing or fusing, a second coating of white is necessary, in order to produce a surface of the necessary purity and luster. The difficulties of enameling are thus easily understood. Unless the metals and chemicals are so arranged and manipulated that their capacities of expansion and contraction are approximately the same, inferior work will be produced. Oxide of iron on the surface of the plates, inferior chemicals, incorrect mixings, insufficient or overheating in the process of fusing, prevent that chemical combination which is essential to successful enameling. The coatings will be laid on and not combined, with the result that there will be inequalities in expansion and contraction which will cause the enamel to chip off immediately if submitted to anything approaching rough usage, and in a very short time if submitted to chemical or ordinary atmospheric conditions.

The manufacture of sign tablets is the simplest form to which this important art is adapted. Sign-tablet enameling is, however, kept as great a secret as any other type. This branch of the industry {291} is divided up as follows: (1) Setting the plates; (2) scaling and pickling the plates; (3) mixing the enamel constituents; (4) melting the enamel constituents; (5) grinding the enamel constituents; (6) applying the enamel; (7) drying the enamel coatings; (8) fusing the enamel on the articles; (9) lettering—including alphabetical and other drawing, spacing, and artistic art in arrangement; (10) stencil cutting on paper and stencil metal; (11) brushing; (12) refusing. Distinctive branches of this work have distinctive experts, the arrangement being generally as follows: Nos. 1 and 2 may or may not be combined; Nos. 3 and 5 may or may not be combined; Nos. 4, 7, 8, and 12 generally combined; No. 6 generally the work of girls; Nos. 9 and 10 generally combined; No. 11 generally the work of girls and boys. The twelve processes, therefore, require six classes of trained workpeople, and incompetence or carelessness at any section can only result in imperfect plates or “wasters.”

A brief description of these processes will enable the reader to understand the more detailed and technical description to follow, and is, therefore, not out of place. Ordinary iron sheets will do for the manufacture of sign tablets; but a specially prepared charcoal plate can be had at a slightly increased price. The latter type is the best, for in many cases the scaling and pickling may, to a certain extent, be dispensed with. To make this article, however, as complete as possible, we shall begin from the lowest rung of the manufacturing ladder—i. e., from the first steps in the working of suitable iron.

I.—Setting.—The plates may be received in sheets, and cut to the required size at the enameling factory, or, what is more general, received in sizes according to specification. The former are more liable to have buckled slightly or become dented, and have to be restored to a smooth and uniform surface by hammering on a flat plate. The operation seems simple, but an inexperienced operator may entirely fail to produce the desired result, and, if he does succeed, it is with the expenditure of a great amount of time. An expert setter with comparatively few and well-directed strokes brings an imperfect plate into truth and in readiness for the next operation.

II.—Scaling and Pickling.—The annealing of the sheets in special furnaces loosens the scale, which can then be easily removed, after which immersion for some time in diluted sulphuric or muriatic acid thoroughly cleans the plate. Firing to a red heat follows, and then a generous course of scrubbing, and the last traces of acid are removed by dipping in boiling soda solution. Scouring with sand and washing in clean water may follow, and the metal has then a perfect and chemically clean surface.

III.—Mixing the Enamel Constituents.—Ground, foundation, or gray.—All articles, whether hollow ware or plates, are operated upon in a very similar manner. Both require the foundation coating generally called “gray.” The gray constituents vary considerably in different manufactures; but as regards the use of lead, it is universally conceded that while it may in many instances be used with advantage in the enameling of sign tablets, etc., it should under no circumstances be introduced into the coating of articles for culinary purposes, or in which acids are to be used. The first successful commercial composition of this covering was: Cullet (broken glass), carbonate of soda, and boracic acid. This composition remained constant for many years, but ultimately gave place to the following: Cullet, red lead, borax, niter. The borax and red lead form the fluxes, while the niter is to “purify” the mass. Some of the later mixings consist of the following: Silica powder, crystallized or calcium borax, white lead, fused together. This would be called a frit, and with it should be pulverized powdered silica, clay, magnesia. This recipe is one requiring a very high temperature for fusing: Silica powder, borax, fused and ground with silica, clay, magnesia. This requires a slightly lower temperature: Frit of silica powder, borax, feldspar, fused together, and then ground with clay, feldspar, and magnesia.

The approximate quantities of each constituent will be given later, but it must always be remembered that no hard-and-fast line can be laid down. Chemicals vary in purity, the furnaces vary in temperature, the pounding, grinding, and mixing are not always done alike, and each of these exerts a certain influence on the character of the “melt.” These compositions may be applied to the metal either in the form of a powder or of a liquid. Some few years ago the powder coating was in general use, but at the present time the liquid form is in favor, as it is considered easier of application, capable of giving a coating more uniform in thickness and less costly. In using the powder coating the plate is rubbed with a cloth dipped in a gum {292} solution, and the powder then carefully dusted through a sieve over the surface. In this condition the plate is submitted to the fusing process. In using the liquid material the plate surface is dipped into or has the liquid mixing carefully poured over it, any surplus being drained off, and any parts which are not to be coated being wiped clean by a cloth. The coating is then dried in suitable stoves, after which it is ready for fusing on to the iron. The gray coating should be fairly uniform and smooth, free from holes or blisters, and thoroughly covering every part of the iron which is to be subjected to any outside influence. Cooling slowly is important. Rapid cooling frequently causes chipping of the coating, and in any case it will greatly reduce the tenacity of the connection existing between the glaze and the metal.

Generally the next surface is a white one, and it depends upon the class of article, the character of the enamels, and the efficiency of application, whether one coat or two will be required. Roughly speaking, the coating is composed of a glass to which is added oxide of tin, oxide of lead, or some other suitable opaque white chemical. The mixture must be so constituted as to fuse at a lower temperature than the foundation covering. If its temperature of fusion were the same the result would be that the gray would melt on the iron and become incorporated with the white, thus loosening the attachment of the mass to the iron and also destroying the purity of the white itself. Bone ash is sometimes used, as it becomes uniformly distributed throughout the melt, and remains in suspension instead of settling. Bone ash and oxide of lead are, however, in much less demand than oxide of tin. The lead is especially falling into disfavor, for the following reasons: Firstly, it requires special and laborious treatment; secondly, it gives a yellowish-white color; thirdly, it cannot resist the action of acids. The following is a recipe which was in very general use for some years: Glass (cullet), powdered flint, lead, soda (crystals), niter, arsenic. Another consists of the following: Borax, glass, silica powder, oxide of tin, niter, soda, magnesia, clay. These are fused together, and when being ground a mixture of Nos. 1, 3, 7, and boracic acid is added.

Enamel mixings containing glass or china are now generally in use, although for several years the experience of manufacturers using glass was not satisfactory. Improved compositions and working now make this constituent a most useful, and, in fact, an almost essential element. The glass should be white broken glass, and as uniform in character as possible, as colored glass would impart a tinge of its own color to the mixing.

The following are two distinct glazes which do not contain glass or porcelain: Feldspar, oxide of tin, niter, soda. This is free from any poisonous body and requires no additions: Silica powder, oxide of tin, borax, soda, niter, carbonate of ammonia, or magnesia.

Alkalies.—Of the alkalies which are necessary to produce complete fusion of and combination with the quartz, soda is chiefly applied in enamel manufactures, as the fusing temperature is then lower.

Bone Ash.—This material will not add opacity, but only semi-transparency to the enamel, and is therefore not much used.

Boracic Acid.—Boracic acid is sometimes substituted for silicic acid, but generally about 15 per cent of the former to 85 per cent of the latter is added. Borax as a flux is, however, much more easily used and is therefore largely employed in enamel factories.

Borax.—Calcined borax, that is, borax from which a large proportion of the natural moisture has been eliminated, is best for enamel purposes. It is a flux that melts at medium heat, and enters into the formation of the vitreous basis. Borax has also the property of thoroughly distributing oxide colors in the enamels.

Clay.—Only a fairly pure clay can be used in enamel mixings, and the varieties of clay available are therefore limited. The two best are pipe—or white—clay and china clay—kaolin. The latter is purer than the former, and in addition to acting as a flux, it is used to increase the viscosity of mixings and therefore the opacity. It is used in much the same way as oxide of tin.

Cryolite.—Ground cryolite is a white mineral, easily fusible, and sometimes used in enamel mixings. It is closely associated with aluminum.

Cullet.—This is the general material used as a basis. Clear glass only should be introduced; and as the compositions of glass vary greatly, small experimental frits should always be made to arrive at the correct quantity to be added.

Feldspar.—The introduction of feldspar into an enamel frit increases consistency. The common white variety is {293} generally used, and its preliminary treatment by pounding is similar to that adopted with quartz.

Fluor-Spar.—In this mineral we have another flux, which fuses at a red heat.

Fluxes.—These are for the purpose of regulating the temperature of fusion of a mixing—frit—some being better adapted for this purpose than others. This, however, is not the only consideration, for the character of the flux depends upon the composition or chemical changes to which the ingredients are to be subjected. The fluxes are borax, clays, cullet, porcelain, feldspar, gypsum, and fluorspar.

Glass.—Glass is composed of lime, silicic acid, and soda or potash. The use of the glass is to form the hard, crystal-like foundation.

Gypsum.—This mineral is sometimes used in conjunction with baryta and fluor-spar.

Lead.—Crystallized carbonate of lead, or “lead white,” is frequently used in enamels when a low temperature for fusion is required. It should never be used on articles to be submitted to chemical action, or for culinary use. Minium is a specially prepared oxide of lead, and suitable for enameling purposes, but is expensive.

Lime.—Lime is in the form of carbonate of calcium when used.

Magnesium Carbonate is used only in small quantities in enamel mixings. It necessitates a higher temperature for fusion, but does not affect the color to the slightest extent if pure.

Manganese.—As a decolorant, this mineral is very powerful, and therefore only small quantities must be used. Purity of the mineral is essential—i. e., it should contain from 95 to 98 per cent of binoxide of manganese.

Niter.—At a certain temperature niter shows a chemical change, which, when affected by some of the other constituents, assists in the formation of the vitreous base.

Porcelain.—Broken uncolored porcelain is sometimes used in enamel manufacture. Its composition: Quartz, china clay, and feldspar. It increases viscosity.

Red Lead.—This decolorant is sometimes called purifier. It will, however, interfere with certain coloring media, and when this is the case its use should at once be discontinued.

Silicic Acid.—Quartz, sand, rock crystal, and flint stone are all forms of this acid in crystallized form. By itself it is practically infusible, but it can be incorporated with other materials to form mixings requiring varying temperatures for fusion.

Soda.—The soda in general use is carbonate of soda—58 per cent—or enameling soda. The latter is specially prepared, so as to free it almost entirely from iron, and admit of the production of a pure white enamel when such is required.

Tin Oxide.—All enamels must contain white ingredients to produce opacity, and the most generally used is oxide of tin. By itself it cannot be fused, but with proper manipulation it becomes diffused throughout the enamel mass. On the quantity added depends the denseness or degree of opacity imparted to the enamel.

It will be understood that the enamel constituents are divided into four distinct groups: I. Fundamental media. II. Flux media. III. Decolorant media. IV. Coloring media. We have briefly considered the three first named, and we will now proceed to No. IV. The coloring material used is in every case a metallic oxide, so that, so far as this goes, the coloring of an enamel frit is easy enough. Great care is, however, necessary, and at times many difficulties present themselves, which can only be overcome by experience. Coloring oxides are very frequently adulterated, and certain kinds of the adulterants are injurious to the frit and to the finish of the color.

«Comparison of Hollow Ware and Sign-Tablet Enameling.»—The enameling for sign tablets is much the same as for hollow ware; the mixings are practically alike, but, as a general rule, the mixing is applied in a much more liquid form on the latter. It is easy to understand that hollow ware in everyday use receives rougher usage than tablets. By handling, it is submitted to compression, expansion, and more or less violence due to falls, knocks, etc., and unless, therefore, the enamel coating follows the changes of the metal due to these causes, the connection between the two will become loosened and chipping will take place.

The enamel, therefore, though much alike for both purposes, should be so prepared for hollow ware that it will be capable of withstanding the changes to which we have referred. In all cases it must be remembered that the thinner the coat of the enamel the better it will be {294} distributed over the iron, and the greater will be its adherence to the iron. Any article heavily enameled is always liable to chip, especially if submitted to the slightest bending action, and therefore any excess of material added to a plate means that it will always be readily liable to separate from the plate. In hollow-ware enameling the preparation of each frit generally receives somewhat more attention than for plate enameling. The grinding is more effectively carried out, in order to remove almost every possibility of roughness on any part of the surface, especially the inside surface.

The iron used in tablet and hollow-ware manufacture is rolled sheet iron. It is supplied in a variety of qualities. Charcoal iron is purer than ordinary plate iron, more ductile, and therefore capable of being driven out to various forms and depths by stamping presses. The surface of the charcoal iron is not so liable to become oxidized, and therefore can be more readily made chemically clean for the reception of the enamels. Some manufacturers use charcoal plates for tablet work, but these are expensive; the ordinary plates, carefully pickled and cleaned, adapt themselves to the work satisfactorily.

The sheet irons generally used for the enameling purposes referred to vary in gauge. The finer the iron the greater must be the care used in coating it with enamel. Thin iron will rapidly become hot or cool, the temperatures changing much more quickly than that of the mixing. Unless care, therefore, is used, the result of fusing will be that the enamel mass will not have become thoroughly liquid, and its adherence to the iron will be imperfect.

If, however, the temperature is gradually raised to the maximum, and sympathetic combination takes place, the dangers of rapid cooling are avoided. Again, the iron, in losing its temperature more rapidly than the enamel, will contract, thus loosening its contact with the glaze, and the latter will either then, or after a short period of usage, chip off. We then arrive at the following hard-and-fast rules: (1) In all classes of enameling, but particularly where thin iron sheets are used, the temperature of the plate and its covering must be raised very gradually and very uniformly. (2) In all cases a plate which has had a glaze fused on its surface must be cooled very gradually and very uniformly. The importance of these rules cannot be over-estimated, and will, therefore, be referred to in a more practical way later.

In enameling factories no causes are more prolific in the production of waste than these, and in many cases the defects produced are erroneously attributed to something else. Cast iron is much easier to enamel than wrought iron. This is due to the granular character of its composition. It retains the enamels in its small microscopic recesses, and greater uniformity can be arrived at with greater ease. Cast-iron enameled sign tablets and hollow ware were at one time made, but their great weight made it impossible for them ever to come into general use.

Wrought-iron plates, if examined microscopically, will show that they are of a fibrous structure, the fibers running in the direction in which they have been rolled. The enamels, therefore, will be more liable to flow longitudinally than transversely, and this tendency will be more accentuated at some places than at others. This, however, is prevented by giving the iron sheets what might be described as a cast-iron finish. The sheets to be enameled should be thoroughly scoured in all directions by quartz or flint sand, no part of the surface being neglected. This thorough scrubbing will roughen the surface sufficiently to make it uniformly retentive of enamel mixture, and in no cases should it be omitted or carelessly carried out.

«Copper Enameling.»—On a clean copper surface the enameling process is easy. The foundation glaze is not essential, and when required the most beautiful results of blended colors can be obtained by very little additional experience to ordinary enameling.

When the vase or other article has been hammered out to the required shape in copper, it is passed on to another class of artisans, who prepare it for the hands of the enameler. The design or designs are sketched carefully. The working appliances consist only of a pointed tool, two or three small punches of varying sizes, and a hammer. With this small equipment the operator sets to work. The spaces between each dividing line are gradually lowered by hammering, and when this has been uniformly completed, each little recess is ready to receive its allotment of enamel. More accurate work even than this can be obtained by the introduction of flat wire. This wire is soldered or fixed on the vase, and forms the outline for the entire design. It may be of brass, copper, or gold, but is fixed and built round every item of the whole design with the most {295} laborious care. It stands above the surface of the design on the copper articles, but the little recesses formed by it are then gradually filled up by enamel in successive fusings. The whole surface of the article is now ground perfectly smooth and polished until its luster is raised to the highest point possible, and when this stage has been reached the article is ready for the market.

«From the Sheet to the Sign Tablet.»—The plates are generally in lengths of 6 feet by 2 feet, 6 feet by 3 feet, etc., the gauge generally being from 14 to 22, according to the size and class of plates to be enameled. These must be cut, but some enamelers prefer to order their plates in specified sizes, which does away with the necessity of cutting at the enameling factory. In order, however, to make this article complete, we will assume that a stock of large plates is kept on hand, the sizes being 6 feet by 3 feet and 6 feet by 2 feet. An order for sign tablets is given; particulars, say as follows: Length, 2 feet by 12 inches, white letters on blue ground; lettering, The Engineer, 33 Norfolk Street; block letters, no border line, 2 holes. For ordinary purposes these particulars would be sufficient for the enameler.

Stage I.—Cutting the plate is the first operation. The plates 6 feet by 2 feet would first be cut down the center in a circular cutting machine, thus forming two strips, 6 feet by 12 inches. Each strip would then be cut into three lengths of 2 feet each. If a guillotine had to be used instead of a circular cutter, the plate would be first cut transversely at distances of 2 feet, thus forming three square pieces of 2 feet by 2 feet. These would then be subdivided longitudinally into two lengths each, the pieces being then 2 feet by 12 inches. Each sheet would thus be cut into six plates.

Stage II.—The cut plates should next have any roughness removed from the edges, then punched with two holes—one at each end, followed by leveling or setting. This is done by hammering carefully on a true flat surface.

Stage III.—The plates should then be taken and dipped into a hydrochloric acid bath made up of equal quantities of the acid and water. The plates are then raised to a red heat in the stoves, and on removal it will be found that the scale—iron oxide—has become loosened, and will readily fall off, leaving a clean metallic surface. A second course of cleaning then follows in diluted sulphuric acid—1 part acid to 20 parts water. In this bath the iron may be kept for about 12 hours. In some cases a much stronger bath is used, and the plates are left in only a very short time. The bath is constructed of hard wood coated inside with suitable varnish.

In mixing the sulphuric acid bath it must be remembered that the acid should be slowly poured into the water under continuous stirring. Following the bath, the metal is rinsed in water, after which it is thoroughly scoured with fine flinty sand. Rinsing again follows, but in boiling water, and then the metal is allowed to dry. The enameling process should immediately follow the drying, for if kept for any length of time the surface of the metal again becomes oxidized. In hollow-ware enameling the hydrochloric acid bath may be omitted.

Stage IV.—The plates are now ready for the reception of the foundation or gray coating. If powder is used the plate is wiped over with a gum solution, and then the powder is carefully and uniformly dusted through a fine sieve over the surface. The plate is then reversed and the operation repeated on the other side. If a liquid “gray” is to be used it should have a consistency of cream, and be poured or brushed with equal care over the two surfaces in succession, after the plate has been heated to be only just bearable to the touch. The plates are then put on rests, or petits, in a drying stove heated to about 160° F., and when thoroughly dry they are ready for the fusing operation. The petits, with the plates, are placed on a long fork fixed on a wagon, which can be moved backward and forward on rails; the door of the fusing oven is then raised and the wagon moved forward. The fork enters the oven just above fire clay brick supports arranged to receive the petits. The fork is then withdrawn and the door closed. The stove has a cherry-red, almost white, heat and in a few minutes the enamel coating has been uniformly melted, and the plates are ready to be removed on the petits and fork in the same manner as they were inserted. Rapid cooling must now be carefully avoided, otherwise the enamel and the iron will be liable to separate, and chipping will result. The temperature of fusion should be about 2,192° F.† When all the plates have been thus prepared they are carefully examined and defective ones laid aside, the others being now ready for the next operation. {296}

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† Melting a piece of copper will approximately represent this temperature.

Stage V.—The coating of the plate with white is the next stage. The temperature of fusion of the white glaze is lower than that of the gray, so that the plate will remain a shorter time in the stove, or be submitted to a somewhat lower temperature. The latter system is to be strongly recommended in order to prevent any possibility of fusion of the ground mass. The white should be made as liquid as possible consistent with good results. The advantages of thin coatings have already been explained, but if the mixing is too thin the ground coating will not only be irregularly covered. but, in fusion, bubbles will be produced, owing to the steam escaping, and these are fatal to the sale of any kind of enameled ware. When the plate has been thoroughly dried and fusion has taken place, slow and steady cooling is absolutely essential. Special muffles are frequently built for this purpose, and their use is the means of preventing a large number of wasters. Before putting on the glaze, care must be taken to remove the gray from any part which is not to be coated. The temperature of fusion should be about 1,890° F.,† and the time taken is about 5 minutes.

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† Melting a piece of brass will represent this temperature.

Stage VI.—The stencil must be cut with perfect exactitude. The letters should be as clear as possible, proportioned, and spaced to obtain the best effects as regards boldness and appearance. Stencils may be cut either from paper or from specially prepared soft metal, called stencil metal. The former are satisfactory enough when only a few plates are required from one stencil, but when large quantities are required, say, 60 upward, metal stencils should be used. The paper should be thick, tough, and strong, and is prepared in the following manner: Shellac is dissolved in methylated spirits to the ordinary liquid gum form, and this is spread over both sides of the paper with a brush. When thoroughly dry a second protective coating is added, and the paper is then ready for stencil work. The stencil cutter’s outfit consists of suitable knives, steel rule, scales of various fractions to an inch, a large sheet of glass on which the cutting is done, and alphabets and numerals of various characters and types. For ordinary lettering one stencil is enough, but for more intricate designs 2, 3, and even 4 stencils may be required. In the preparation of the plates referred to in the paragraph preceding Stage I, only 1 stencil would be necessary. The paper before preparation would be measured out to the exact size of the plate, and the letters would be drawn in. The cutting would then be done, and the result shown at Fig. 1 would be obtained, the black parts being cut out. The lines or corners of each letter or figure should be perfectly clear and clean, for any flaw in the stencil will be reproduced on the plate.

[Illustration: Fig. 1]

[Illustration: Fig. 2]

Stage VII.—The next stage is the application of the blue enamel. The operation is almost identical with that of the white, but when the coating has been applied and dried, the lettering must be brushed out before it is fused. The coating is generally applied by a badger brush after a little gum water has been added; the effect of this is to make the blue more compact.

Stage VIII.—The next operation is brushing; the stencil is carefully placed over the plate, and held in position, and with a small hand brush with hard bristles the stencil is brushed over. This brushing removes all the blue coating, which shows the lettering and leaves the rest of the white intact. When this has been done, the stencil is removed and the connecting ribs of the lettering—some of which are marked X in Fig. 2—are then removed by hand, the instrument generally being a pointed stick of box or other similar wood.

Stage IX.—Fusing follows as in the case of the white glaze, and the plate is complete. One coat of blue should be sufficient, but if any defects are apparent a second layer is necessary.

The white and blue glazes are applied only on the front side of the plate, the back side being left coated with gray only.

«From the Sheet to the Hollow Ware.»—In hollow-ware enameling, the iron is received in squares, circles, or oblongs, of the size required for the ware to be turned out. It is soft and ductile, and by means of suitable punches and dies it is driven in a stamping press to the necessary shape. For shallow articles only one operation is necessary, but for deeper articles from 2 to 6 operations may be {297} required, annealing in a specially constructed furnace taking place between each. Following the “drawing” operations comes that of trimming; this may be done in a press or spinning lathe, the object being to trim the edges and remove all roughness. The articles are now ready for enameling. For explanation, let us suppose they are tumblers, to be white inside, and blue outside. The gray is first laid on, then the white, and lastly the blue—that is, after the pickling and cleaning operations have been performed. The line of demarcation between the blue and white must be clear, otherwise the appearance of the article will not be satisfactory. The process of enameling is exactly the same as for sign-plate enameling, but more care must be exercised in order to obtain a smoother surface. While the liquid enamels are being applied, circular articles should be steadily rotated in order to let the coating flow uniformly and prevent thick and thin places. The enameling of “whole drawn” ironware presents no difficulty to the ordinary enameler, but with articles which are seamed or riveted, special care and experience is necessary.

Seamed or riveted parts are, of course, thicker than the ordinary plate, will expand and contract differently, will take longer to heat and longer to cool, and the conclusion, therefore, that must be arrived at is that the thickness should be reduced as much as possible, and the joints be made as smooth as possible. Unless special precautions are taken, cracks will be seen on articles of this kind running in straight lines from the rivets or seams. To avoid these, the enamel liquid must be reduced to the greatest stage of liquidity, the heat must be raised slowly, and in cooling the articles should pass through, say, 2 or 3 muffles, each one having a lower temperature than the preceding one. It is now generally conceded that the slower and more uniform the cooling process, the greater will be the durability of the enamel. Feldspar is an almost absolutely necessary addition to the gray in successful hollow-ware enameling, and the compositions of both gray and white should be such as to demand a high temperature for fusion. The utensils with the gray coating should first be raised to almost a red heat in a muffle, and then placed in a furnace raised to a white heat. The white should be treated similarly, and in this way the time taken for complete fusion at the last stage will be about 4 minutes.

The outside enamel on utensils is less viscous than the inside enamel, and should also be applied as thinly as possible.

«Stoves and Furnaces.»—Fritting and Fusing.—The best results are obtained in enameling when the thoroughly ground and mixed constituents are fused together, reground, and then applied to the metal surface. In cheap enamels the gray is sometimes applied without being previously melted, but it lacks the durability which is obtained by thorough fusion and regrinding. In smelting enamel one of two kinds of furnaces may be used, viz., tank or crucible. The former is better adapted to the melting of considerable quantities of ordinary enamel, while the latter is more suitable for smaller quantities or for finer enamels as the mixture is protected from the direct action of the flames by covers on the crucibles. The number of tanks and crucibles in connection with each furnace depends upon the heating capacity of the furnace and upon the out-turn required. They are so arranged that all or any of them can be used or put out of use readily by means of valves and dampers. Generally, they are arranged in groups of from 6 to 12, placed in a straight or circular line, but the object aimed at is complete combustion of the fuel, and the utilization of the heat to the fullest extent. One arrangement is to have the flame pass along the bottom and sides of the tank and then over the top to the chimney.

The general system in use is, however, the crucible system. The crucibles are made from the best fire clay, and the most satisfactory are sold under the name of “Hessian crucibles.” The chief objection to the use of the crucibles is that of cost. They are expensive, and in many factories the life of the crucible is very short, in some cases not extending beyond one period of fusion. When this, however, is the rule rather than the exception, the results are due to carelessness. Sudden heating or cooling of the crucible will cause it to crack or fall to pieces, but for this there is no excuse. Running the molten material quickly out of the crucible and replacing it hurriedly with a fresh cold mixing is liable—in fact, almost certain—to produce fracture, not only causing the destruction of the crucible, but also the loss of the mixing. New crucibles should be thoroughly dried in a gentle heat for some days and then gradually raised to the requisite temperature which they {298} must sustain for the purposes of fusion. Sometimes unglazed porcelain crucibles specially prepared with a large proportion of china clay are used. These are, however, expensive and require special attention during the first melt. The life of all crucibles can be lengthened by: (1) Gradually heating them before putting them into the fire; (2) never replacing a frit with a cold mass for the succeeding one; it should first be heated in a stove and then introduced into the crucible; (3) carefully protecting the hot crucibles from cold draughts or rapid cooling.

[Illustration: Fig. 3]

«Melting and Melting Furnaces.»—The arrangement of the melting furnace must be such as to protect the whole of the crucible from chills. The usual pit furnaces, with slight modifications, are suitable for this purpose. The crucible shown at _b_ in Fig. 3 is of the type already described; at the top it is fitted with a lid, _a_, hinged at the middle, and at the bottom it is pierced by a 2-inch conical hole.† The hole, while melting is going on, is plugged up with a specially prepared stopper. The crucible stands on a tubular fireproof support, _c_, which allows the molten mass to be easily run off into a tub of water, which is placed in the chamber, _d_. The fuel is thrown in from the top, and the supply must be kept uniform. From 4 to 6 of these furnaces are connected with the same chimney; but before passing to the chimney the hot gases are in some cases used for heating purposes in connection with the drying stove. The plug used may be either a permanent iron one coated with a very hard enamel or made from a composition of quartz powder and water. An uncovered iron plug would be unsuitable owing to the action of the iron on the ingredients of the mixing.

────────────────────────────

† Two inches for gray, one inch for glaze; the hole should he wider at the top.

In some cases only a very small hole is made in the crucible and no stopper used, the fusion of the mixing automatically closing up the hole. In some other factories no hole is made in the crucible, and when fusion is complete the crucible is removed and the mixing poured out. The two latter systems are bad; in the first there is always some waste of material through leakage, and in the latter the operation of removing the crucible is clumsy and difficult, while the exposure to the colder atmosphere frequently causes rupture.

The plug used should be connected with a rod, as shown in Fig. 3, which passes through a slot in one-half of the hinged lid, _a_. When fusion is complete this half is turned over, and the plug pulled up, thus allowing the molten mass to fall through into the vat of water placed underneath. The mixing in the crucibles, as it becomes molten, settles down, and more material can then be added until the crucible is nearly full. If the mixing is correctly composed, and has been thoroughly fused, it should flow freely from the crucible when the plug is withdrawn. Fusing generally requires only to be done once, but for fine enamels the operation may be repeated. The running off into the water is necessary in order to make the mass brittle and easy to grind. If this was not done it would again form into hard flinty lumps and require much time and labor to reduce to a powder.

A careful record should be kept of the loss in weight of the dried material at each operation. The weighings should be made at the following points: (1) Before and after melting; (2) after crushing.

The time required for melting varies greatly, but from 6 to 9 hours may be considered as the extreme limits. Gas is much used for raising the necessary heat for melting. The generator may be {299} placed in any convenient position, but a very good system is to have it in the center of a battery of muffles, any or all of which can be brought into use. When quartz stoppers are used there is considerable trouble in their preparation, and as each new batch of material requires a fresh stopper, wrought-iron stoppers have been introduced in many factories. These are coated with an enamel requiring a much higher temperature of fusion than the fundamental substance, and this coating prevents the iron having any injurious action on the frit.

«Fusing.»—For fusing the enamel muffle furnaces are used; these furnaces are simple in construction, being designed specially for: (1) Minimum consumption of fuel; (2) maximum heat in the muffle; (3) protection of the inside of the muffle from dust, draughts, etc.

The muffle furnaces may be of any size, but in order to economize fuel, it is obvious that they should be no larger than is necessary for the class and quantity of work being turned out. For sign-plate enameling the interior of the muffle may be as much as 10 feet by 5 feet wide by 3 feet in height, but a furnace of this kind would be absolutely ruinous for a concern where only about a dozen small hollow-ware articles were enameled at a time. The best system is to have 2 or 3 muffle furnaces of different dimensions, as in this way all or any one of them can be brought into use as the character and number of the articles may require. The temperature throughout the muffle is not uniform, the end next to the furnace being hotter than that next to the door. In plate enameling it is therefore necessary that the plates should be turned so that uniform fusion of the enamel may take place. In the working of hollow ware the articles should be first placed at the front of the muffle and then moved toward the back. The front of the furnace is closed in by a vertically sliding door or lid, and in this an aperture is cut, through which the process of fusion can be inspected. All openings to the muffle should be used as little as possible; otherwise cold air is admitted, and the inside temperature rapidly lowered.

[Illustration: Fig. 4]

Fig. 4 shows a simple arrangement of a muffle furnace; _a_ is the furnace itself, with an opening, _e_, through which the fuel is fed; _b_ is the muffle; _c_ shows the firebars, and _d_ the cinder box; _f_ is a rest or plate on which is placed the articles to be enameled. The plate or petits on which the articles rest while being put into the muffle should be almost red hot, as the whole heat of the muffle in this way begins to act immediately on the enamel coating. The articles inside the muffles can be moved about when necessary, either by a hook or a pair of tongs, but care must be taken that every part of the vessel or plate is submitted to the same amount of heat.

[Illustration: Fig. 5]

In Figs. 5, 6, and 7 are given drawings of an arrangement of furnaces, etc., connected with an enameling factory at {300} present working. The stoves shown in Fig. 5 are drying stoves fired from the end by charcoal, and having a temperature of about 160° F. Fig. 6 shows the arrangement of the flues for the passage of the gases round the fusing oven. The section through the line _A B_, Fig. 5, as shown in Fig. 7, and the section through the frit kilns, as shown in Fig. 8, are sufficiently explanatory. The frit kilns and the fusing oven flues both lead to the brick chimney, but the stoves are connected to a wrought-iron chimney shown in Fig. 6. Another arrangement would have been to so arrange the stoves that the gases from the frit kilns could have been utilized for heating purposes.

[Illustration: SECTION THROUGH FUSING OVEN

Fig. 6]

[Illustration: SECTION ON A. B.

Fig. 7]

[Illustration: SECTION THROUGH FRIT KILNS

Fig. 8]

«Fuel.»—The consumption of fuel in an enameling factory is the most serious item of the expenditure. Ill-constructed or badly proportioned stoves may represent any loss of coal from a quarter to one ton per day, and as great and uniform temperatures must be maintained, fuel of low quality and price is not desirable. In the melting stoves either arranged as tank or crucible furnaces, the character of the coal must not be neglected, as light dust, iron oxide, or injurious gases will enter into the crucibles through any opening, especially if the draught is not very great. Almost any of the various kinds of fuel may be used, provided that the system of combustion is specially arranged for in the construction of the furnaces. Charcoal is one of the best fuels available, its calorific value being so great; but its cost is in some places almost prohibitive. Wood burns too quickly, and is therefore expensive, and necessitates incessant firing.

For practical purposes we are thus often left to a selection of some type of coal. A coal with comparatively little heating power at a cheap price will be found more expensive in the end than one costing more, but capable of more rapid combustion and possessing more heat yielding gases. Cheap and hard coals give the fireman an amount of labor which is excessive. The proper maintenance of the temperature of the stove is almost impossible. Anthracite is excellent in every way, as it consists of nearly pure carbon, giving off a high degree of heat without smoke. Its use, of course, necessitates the use of a blower, but to this there can be no objection. Any coal which will burn freely and clean, giving off no excessive smoke, and capable of almost complete combustion, will give satisfaction in enameling; but it must not be forgotten that the consumption of fuel is so large that both price and quality must be carefully considered. Experimental tests must be made from time to time. A cheap, common coal will never give good results, and a good expensive coal will make the cost of manufacture so great that the prices of the enameled articles will render them unsalable. Any ordinary small factory will use from 2 to 4 tons per day of coal, and it will thus be seen that the financial success of a concern lies to a very great extent at the mouth of the furnace. Coke is a good medium for obtaining the necessary heat required in enameling if it can be got at a reasonable price. With a good draught a uniform temperature can be easily kept up, and the use of this by-product is, therefore, to be recommended. {301}

With good coal and a furnace constructed to utilize the heat given off to the fullest extent, there may still be unnecessary waste. The arrangement of the bars should only be made by those who fully understand the character of the coal and the objects in view. The fireman in charge should be thoroughly experienced and reliable, as much waste is frequently traced to imperfect feeding of the fuel.

Each charge of articles should be as large as possible, as fusing will take place equally as well on many articles as on few. The charges should follow one another as rapidly as can be conveniently carried out; and where this is not done there is a lack of organization which should be immediately remedied.

[Illustration: GRINDING MILL

Fig. 9]

«Mills.»—Any hard substances must first be broken up and pounded in a pounding or stamping mill, or in any other suitable manner, thus reducing the lumps to a granular condition. When this has been done, the coarse is separated from the fine parts and the former again operated on. The next process is roller grinding for reducing the hard fritted granular particles to a fine powder. These mills vary in construction, but a satisfactory type is shown in Fig. 9. Motion is conveyed by a belt to the driving pulley, and this is transmitted from the pinion to the large bevel, which is connected by a shaft to the ground plate. As this revolves the material causes the mill wheels to revolve, and in this way the material is reduced to a powder. The rollers are of reduced diameter on the inner side to prevent slippage, and when all the parts are made of iron, the metal must be close grained and of very hard structure, so as to reduce the amount removed by wear to a minimum. When the materials are ground wet, the powder should be carefully protected from dust and thoroughly dried before passing to the next operation.

[Illustration: GLAZING MILL

Fig. 10]

The glazing or enamel mills are shown in Fig. 10. These mills consist of a strong iron frame securely bolted to a stone foundation. In the sketch shown the framing carries 2 mills, but 3 or 4 can be arranged for. A common arrangement for small factories consists of 2 large mills, and 1 smaller mill, driven from the same shaft. One of the mills is used for foundation or gray mixings, the second for white, and the smallest one for colored mixings. In these mills it is essential that the construction is such as to prevent any iron fitting coming into contact with the mixing, for, as has already been explained, the iron will cause discoloration. The ground plate is composed of quartz and is immovable. It is surrounded by a wooden casing—as shown at _a_—and bound together by iron hoops. The millstones are heavy, rectangular blocks of quartz, called “French burr stone,” and into the center the spindle, _b_, is led. The powdered material mixed with about three times its bulk of water is poured into the vats, _a_, and the grinding stones are then set in motion. When a condition ready for enameling has been reached the mixture is run off through the valves, _c_. Each mill can be thrown out of gear when required, by means of a clutch box, without interfering with the working of the others. The grinding stones wear rapidly and require to be refaced from time to time. To avoid stoppage of the work, therefore, it is advisable to always have a spare set in readiness to replace those removed for refacing. The composition of the stones should not be neglected, for, in many cases, faults in the enamel have been traced to the wearing away of stones containing earthy or metallic matter. {302}

«Enamel Mixing.»—All constituents of which an enamel glaze is composed must be intimately mixed together. This can only be done by reducing each to a fine powder and thoroughly stirring them up together. This part of the work is often carried out in a very superficial manner, one material showing much larger lumps than another. Under circumstances such as these it is absurd to imagine that in fusion equal distribution will take place. What really happens is that some parts of the mass are insufficiently supplied with certain properties while others have too much. A mixture of this class can produce only unsatisfactory results in every respect, for the variations referred to will produce variations in the completeness of fusion in the viscous character of the mass, and in the color.

The mixing can be done by thoroughly stirring the various ingredients together, and a much better and cheaper system is mixing in rotating barrels or churns. These are mounted on axles which rest in bearings, one axle being long enough to carry a pulley. From the driving shaft a belt is led to the cask, which then rotates at a speed of from 40 to 60 revolutions per minute, and in about a quarter of an hour the operation is complete. The cask should not exceed the 5-gallon size, and should at no time be more than two-thirds full. Two casks of this kind give better results than one twice the size. The materials are shot into the cask in their correct proportions through a large bung hole, which is then closed over by a close-fitting lid.

«Mixings.»—For gray or fundamental coatings:

I.—Almost any kind of glass 49 per cent Oxide of lead 47 per cent Fused borax 4 per cent

II.—Glass (any kind) 61 per cent Red lead 22 per cent Borax 16 per cent Niter 1 per cent

III.—Quartz 67.5 per cent Borax 29.5 per cent Soda (enameling) 3 per cent

The above is specially adapted for iron pipes.

IV.—Frit of silica powder 60 per cent Borax 33 per cent White lead 7 per cent

Fused and then ground with—

Three-tenths weight of silica frit. Clay, three-tenths weight of silica frit. Magnesia, one-sixth weight of white lead.

V.—Silica 65 per cent Borax 14 per cent Oxide of lead 4 per cent Clay 15 per cent Magnesia 2 per cent

No. V gives a fair average of several mixings which are in use, but it can be varied slightly to suit different conditions of work.

«Defects in the Gray or Ground Coating.»—Chipping is the most disastrous. This may be prevented by the addition of some bitter salt, say from 3 to 4 per cent of the weight of the frit.

The addition of magnesia when it has been omitted from the frit may also act as a preventive, but it should only be added in very small quantities, not exceeding 2.5 per cent, otherwise the temperature required for fusion will be very great.

«Coating and Fusion.»—Difficulties of either may generally be done away with by reducing the magnesia used in the frit to a minimum.

A soft surface is always the outcome of a mixing which can be fused at a low temperature. It is due to too much lead or an insufficiency of clay or silica powder.

A hard surface is due to the quantity of lead in the mixing being too small. Increase the quantity and introduce potash, say about 2.5 per cent.

The gray or fundamental mixing should be kept together in a condition only just sufficiently liquid to allow of being poured out. When required to be applied to the plate, the water necessary to lower it to the consistency of thick cream can then be added gradually, energetic stirring of the mass taking place simultaneously in order to obtain uniform distribution.

The time required for fusion may vary from 15 minutes to 25 minutes, but should never exceed the latter. If it does, it shows that the mixing is too viscous, and the remedy would be the addition and thorough intermixture of calcined borax or boracic acid. Should this fail, then remelting or a new frit is necessary.

A highly glazed surface on leaving the muffle shows that the composition is too fluid and requires the addition of clay, glass, silica powder or other substance to increase the viscosity.

As has been already explained, the glaze is much more important than the fundamental coating. Discoloration or slight flaws which could be tolerated in the latter would be fatal to the former. {303}

In glazes, oxide of lead need not be used. It should never be used in a coating for vessels which are to contain acids or be used as cooking utensils. It may be used in sign-tablet production.

For pipes the following glaze gives good results:

I.—Feldspar 33 per cent Borax 22.5 per cent Quartz 16.5 per cent Oxide of tin 15 per cent Soda 8 per cent Fluorspar 3.75 per cent Saltpeter 2.25 per cent

For sign tablets the following gives fair results, although some of the succeeding ones are in more general use:

II.—Cullet 20 per cent Powdered flint 15 per cent Lead 52 per cent Soda 4.5 per cent Arsenic 4.5 per cent Niter 4 per cent

III.—Frit of silica powder 30 per cent Oxide of tin 18 per cent Borax 17 per cent Soda 8.6 per cent Niter 7.5 per cent White lead 5.5 per cent Carbonate of ammonia 5.5 per cent Magnesia 4 per cent Silica powder 4 per cent

The following are useful for culinary utensils, as they do not contain lead:

IV.—Frit of silica powder 26 per cent Oxide of tin 21 per cent Borax 20 per cent Soda 10.25 per cent Niter 7 per cent Carbonate of ammonia 5 per cent Magnesia 3.25 per cent

This should be ground up with the following:

Silica powder 4.25 per cent Oxide of tin 2.25 per cent Soda 0.5 per cent Magnesia 0.5 per cent

V.—Feldspar 41 per cent Borax 35 per cent Oxide of tin 17 per cent Niter 7 per cent

VI.—Borax 30 per cent Feldspar 22 per cent Silicate powder 17.5 per cent Oxide of tin 15 per cent Soda 13.5 per cent Niter 2 per cent

Borax will assist fusion. Quartz mixings require more soda than feldspar mixings.

VII.—Borax 28 per cent Oxide of tin 19.5 per cent Cullet (powdered white glass) 18 per cent Silica powder 17.5 per cent Niter 9.5 per cent Magnesia 5 per cent Clay 2.5 per cent

VIII.—Borax 26.75 per cent Cullet 19 per cent Silica powder 18.5 per cent Oxide of tin 19 per cent Niter 9.25 per cent Magnesia 4.5 per cent Soda 3 per cent

To No. VII must be added—while being ground—the following percentages of the weight of the frit:

Silica powder 18 per cent Borax 9 per cent Magnesia 5.25 per cent Boracic acid 1.5 per cent

To No. VIII should be similarly added the following percentages of the frit:

Silica powder 1.75 per cent Magnesia 1.75 per cent Soda 1 per cent

This mixing is one which is used in the production of some of the best types of hollow ware for culinary purposes. The glaze should be kept in tubs mixed with water until used, and it should be carefully protected from dust.

«Defects in the Glaze or White.»—A bad white may be due to its being insufficiently opaque. More oxide of tin is required. Cracks may be prevented by the addition of carbonate of ammonia. Insufficient luster can be avoided by adding to the quantity of soda and reducing the borax. If the gray shows through the white it proves that the temperature of fusion is too high or the viscosity of the mixing is too great. If the coating is not uniformly spread it may be due to the glaze being too thin; add magnesia. If the glaze separates from the gray add some bitter salt. Viscosity will be increased by reducing the quantity of borax. Immunity against chemical reaction is procured by increasing the quantity of borax. An improved luster will be obtained by adding native carbonate of soda. The greater the quantity of silicic acid the greater must be the temperature for fusion. To reduce the temperature add borax. Clay will increase the difficulty {304} of fusion. Oxide of lead will make a frit more easily fusible. A purer white can be obtained by adding a small quantity of smalt.

«Water.»—The character of the water used in the mixing of enamels is too frequently taken for granted, for unsuitable water may render a mixing almost entirely useless. Clean water, and with little or no sulphur present, is essential. For very fine enamels it is advisable to use carefully filtered water which has shown, after analysis, that it is free from any matter which is injurious to any of the enamel constituents.

«How to Tell the Character of Enamel.»—In the case of sign tablets the characteristics looked to are appearance and the adherence of the coatings to the iron. For the latter the tests are simple. The plate if slightly bent should not crack the coating. An enamel plate placed in boiling water for some time and then plunged into very cold water should not show any cracks, however small, even after repeated treatment of this kind.

Culinary utensils, and those to hold chemicals, should not only look well, but should be capable of resisting the action of acids. Lead should never enter into the composition of enamels of this class, as they then become easily acted upon, and in the case of chipping present a menace to health. The presence of lead is easily detected. Destroy the outside coating of the enamel at some spot by the application of strong nitric acid. Wash the part and apply a drop of ammonium sulphide. If lead is present, the part will become almost black, but remains unchanged in color if it is absent.

Another simple test is to switch up an egg in a vessel and allow it to stand for about 24 hours. When poured out and rinsed with water a dark stain will remain if lead is present in the enamel. To test the power of chemical resistance is equally simple. Boil diluted vinegar in the vessel for several minutes, and if a sediment is formed and the luster and smoothness of the glaze destroyed or partially destroyed, it follows that it is incapable of resisting the attacks of acids for any length of time. There are several other tests adopted, but those given present little difficulty in carrying out, and give reliable results.

«Wasters and Seconds: Repairing Old Articles.»—In all enameling there must be certain articles turned out which are defective, but the percentage should never be very great. The causes which most frequently tend to the production of wasters are new mixings and a temperature of fusion which is either too high or too low. There are two ways of disposing of defective articles, viz.: (1) Chipping off the bad spots, patching them up and selling them as “seconds”; (2) throwing the articles into the waste heap. The best firms adopt the latter course, because the recoating and firing of defective parts practically means a repetition of the whole process, thus adding greatly to the cost, while the selling price is reduced. Overheating in fusion is generally shown by blisters or by the enamel being too thin in various places. Chipping may be also due to this cause, the excessive heat having practically fused the fundamental coating.

At this stage the defects may be remedied by breaking off the faulty parts, patching them up, and then recoating the whole. With sign tablets there is no objection to doing so, but with hollow ware the fact remains that the article is faulty, no matter how carefully defects may be hidden. As white is the most general coating used, and shows up the defects more than the colored coatings, the greatest care is necessary at every stage of the manufacture. While glowing on the article, it should appear uniformly yellow, but on cooling it should revert to a pure white shade. On examining different makes of white coated articles, it will be found that some are more opaque than others. The former are less durable than the latter, because they contain a large percentage of oxide of tin, which reduces the elasticity. To ensure hardness the mixing must be very liquid, and this cannot be arrived at when a large quantity of oxide of tin is introduced.

Old utensils which have become broken or chipped can be repaired, although, except in the case of large articles, this is rarely done. The operations necessary are: (1) The defective parts chipped off; (2) submitted to a red heat for a few moments; (3) coated with gray on the exposed iron; (4) fused; (5) coated with the glaze on the gray; (6) fused.

«To Repair Enameled Signs.»—

Copal 5 parts Damar 5 parts Venice turpentine 4 parts

Powder the rosins, mix with the turpentine and add enough alcohol to form a thick liquid. To this add finely powdered zinc white in sufficient quantity to yield a plastic mass. Coloring {305} matter may, of course, be added if desired.

The mass after application is polished when it has become sufficiently hard.

«Enamel for Copper Cooking Vessels.»—White fluorspar is ground to a fine powder and strongly calcined with an equal volume of unburnt gypsum, at a light glowing heat, stirring diligently. Grind the mixture to a paste with water, paint the vessel with it, using a brush, or pour in the paste like a glaze and dry the same. Increase the heat gradually and bring the vessels with the glass substance quickly into strong heat, under a suitable covering or a mantle of burnt clay. The substance soon forms a white opaque enamel, which adheres firmly to the copper. It can stand pretty hard knocks without cracking, is adapted for cooking purposes and not attacked by acid matters. If the glassy substance is desired to cling well and firmly to the copper, a sudden and severe heat must be observed.

«To Pickle Black Iron-Plate Scrap Before Enameling.»—The black iron-plate scraps are first dipped clean in a mixture of about 1 part of sulphuric acid and 20 to 22 parts of water heated to 30° to 40° C. (86° to 104° F.), and sharp quartz sand is then used for scouring. They are then plunged for a few seconds in boiling water, taken out, and allowed to dry. Rinsing with cold water and allowing to dry thus may cause rust. The grains of quartz cut grooves in the fibers of the iron; this helps the grounding to adhere well. With many kinds of plate it is advisable to anneal after pickling, shutting off the air; by this means the plates will be thoroughly clean and free from oxidation. Much practice is required.—_The Engineer._

«ENAMELED IRON RECIPES.»

The first thing is to produce a flux to fuse at a moderate heat, which, by flowing upon the plate, forms a uniform surface for the white or colored enamels to work upon.

Flux for Enameled Iron.—

White lead 10 parts Ball clay 1 part Flint glass 10 parts Whiting 1 part

The plates may then be coated with any of the following mixtures, which may either be spread on as a powder with a little gum, as in the case of the flux, or the colors may be mixed with oil and the plates dipped therein when coated; the plate requires heating sufficiently to run the enamels bright.

Soft Enamels for Iron, White.—

Flint glass 16 parts Oxide of tin 1 1⁠/⁠2 parts Niter 1 1⁠/⁠2 parts Red lead 4 parts Flint or china clay 1 part

Black.—

Red oxide of iron 1 1⁠/⁠4 parts Carbonate of cobalt 1 1⁠/⁠4 parts Red lead 6 parts Borax 2 parts Lynn sand 2 parts

Yellow Coral.—

Chromate of lead 1 part Red lead 2 3⁠/⁠4 parts Flint 1 part Borax 1⁠/⁠4 part

Canary.—

Oxide of uranium 1 part Red lead 4 1⁠/⁠2 parts Flint 1 1⁠/⁠2 parts Flint glass 1 part

Turquoise.—

Red lead 40 parts Flint glass 12 parts Borax 16 parts Flint 12 parts Enamel white 14 parts Oxide of copper 7 parts Oxide of cobalt 1⁠/⁠4 part

Red Brown.—

Calcined sulphate of iron 1 part Flux No. 8 (see page 307) 3 parts

Mazarine Blue.—

Oxide of cobalt 10 parts Paris white 9 parts Sulphate barytes 1 part

Fire the above at an intense heat and for use take

Above stain 1 part Flux No. 8 (see page 307) 3 parts

Sky Blue.—

Flint glass 30 parts White lead 10 parts Pearlash 2 parts Common salt 2 parts Oxide of cobalt 4 parts Enamel, white 4 parts

Chrome Green.—

Borax 10 parts Oxide of chrome 4 1⁠/⁠2 parts White lead 9 parts Flint glass 9 parts Oxide of cobalt 2 parts Oxide of tin 1 part {306}

Coral Red.—

Bichromate potash 1 part Red lead 4 1⁠/⁠2 parts Sugar of lead 1 1⁠/⁠2 parts Flint 1 1⁠/⁠2 parts Flint glass 1 part

Enamel White.—Soft:

Red lead 80 parts Opal glass 50 parts Flint 50 parts Borax 24 parts Arsenic 8 parts Niter 6 parts

Enamel White.—

Red lead 10 parts Flint 6 parts Boracic acid 4 parts Niter 1 part Soda crystals 1 part

Where the enameled work is intended to be exposed to the weather do not use flux No. 8, but substitute the following:

White lead 1 part Ground flint glass 1 part

All the enamels should, after being mixed, be melted in crucibles, poured out when in liquid, and powdered or ground for use.

«FUSIBLE ENAMEL COLORS.»

The following colors are fusible by heat, and are all suitable for the decoration of china and glass. In the following collection of recipes certain terms are employed which may not be quite understood by persons who are not connected with either the glass or porcelain industries, such as “glost fire” and “run down,” and in such cases reference must be made to the following definitions:

“Run down.” Sufficient heat to melt into liquid.

“Glost fire.” Ordinary glaze heat.

“Grind only.” No calcination required.

“Hard fire.” Highest heat attainable.

“Frit.” The ingredients partly composing a glaze, which require calcination.

“Stone.” Always best Cornwall stone.

“Paris white.” Superior quality of whiting.

“Parts.” Always so many parts _by weight_, unless otherwise stated.

“D. L. Zinc.” Particular brand not essential. Any good quality oxide of zinc will do.

Ruby and Maroon.—Preparation of silver:

Nitric acid 1 ounce Water 1 ounce

Dissolve the silver till saturated, then put a plate of copper in the solution to precipitate the silver in a metallic state. Wash well with water to remove the acetate of copper.

Flux for Above.—Six dwts. white lead to 1 ounce prepared silver.

Tin Solution.—Put the acid (aqua regia) in a bottle, add tin in small quantities until it becomes a dark-red color; let it stand about 4 days before use. When the acid becomes saturated it will turn red at the bottom of the bottle, then shake it up and add more tin; let it stand and it will become clear.

Aqua Regia.—

Nitric acid 2 parts Muriatic acid 1 part

Dissolve grain gold in the aqua regia so as to make a saturated solution. Take a basin and fill it 3 parts full of water; drop the solution of gold into it till it becomes an amber color. Into this solution of gold gradually drop the solution of tin, until the precipitate is complete. Wash the precipitate until the water becomes tasteless, then dry slowly and flux as follows:

Flux No. I.—

Borax 3 parts Red lead 3 parts Flint 2 parts

Run down.

Rose Mixture.—

Purple of Cassius 1 ounce Flux No. 1 6 ounces Prepared silver 3 dwts. Flint glass 2 ounces

Grind.

Purple Mixture.—

Purple of Cassius 1 ounce Flux No. 8 (see page 307) 2 1⁠/⁠2 ounces Flint glass 2 ounces

Grind.

Ruby.—

Purple mixture 2 1⁠/⁠2 parts Rose mixture 1 1⁠/⁠2 parts

Grind.

Maroon.—

Rose mixture 1 part Purple mixture 2 parts

Grind. {307}

Black—Extra quality.—

Red oxide of iron 12 parts Carbonate of cobalt 12 parts Oxide of cobalt 1 part Black flux A (see next formula) 80 parts

Glost fire.

Black Flux A.—

Red lead 3 parts Calcined borax 1⁠/⁠2 part Lynn sand 1 part

Run down.

Black No. 2.—

Oxide of copper 1 part Carbonate of cobalt 1⁠/⁠2 part Flux No. 8 (see next column) 4 parts

Grind only.

Enamel White.—

Arsenic 2 1⁠/⁠2 parts Niter 1 1⁠/⁠2 parts Borax 4 parts Flint 16 parts Glass 16 parts Red lead 32 parts

Glost fire.

Turquoise.—China:

Calcined copper 5 parts Whiting 5 parts Phosphate of soda 8 parts Oxide of zinc 16 parts Soda crystals 4 parts Magnesia 2 parts Red lead 8 parts Flux T (see next formula) 52 parts

Glost fire.

Flux T.—

Borax 2 parts Sand 1 part

Run down.

Orange.—

Orange U. G. 1 part Flux No. 8 (see next column) 3 parts

Grind only.

Blue Green.—

Flint glass 8 parts Enamel white 25 parts Borax 8 parts Red lead 24 parts Flint 6 parts Oxide of copper 2 1⁠/⁠2 parts

Glost heat.

Coral Red.—

Chromate of potash 1 part Sugar of lead 1 1⁠/⁠2 parts

Dissolve in hot water, then dry. Take 1 part of above, 3 parts flux for coral. Grind.

Flux for Coral.—

Red lead 4 1⁠/⁠2 parts Flint 1 1⁠/⁠2 parts Flint glass 1 1⁠/⁠2 parts

Run down.

Turquoise.—

Oxide of copper 5 parts Borax 10 parts Flint 12 parts Enamel white 14 parts Red lead 40 parts

Glost fire.

Flux No. 8.—

Red lead 6 parts Borax 4 parts Flint 2 parts

Run down.

Russian Green.—

Malachite green 10 parts Enamel yellow 5 parts Majolica white 5 parts Flux No. 8 (see previous formula) 2 parts

Grind only.

Amber.—

Oxide of uranium 1 part Coral flux 8 parts

Grind only.

Gordon Green.—

Yellow U. G. 5 parts Flux No. 8 (see above) 15 parts Malachite green 10 parts

Grind only.

Celadon.—

Enamel light blue 1 part Malachite green 1 part Flux No. 8 (see above) 15 parts

Grind only.

Red Brown.—

Sulphate of iron, fired 1 part Flux No. 8 (see above) 3 parts

Grind only.

Matt Blue.—

Flux No. 8 (see above) 10 1⁠/⁠2 parts Oxide of zinc 5 parts Oxide of cobalt 4 parts

Glost fire, then take

Of above base 1 part Flux No. 8 (see above) 1 1⁠/⁠8 parts

Grind only. {308}

«PREPARATION OF ENAMELS.»

The base of enamel is glass, colored different shades by the addition of metallic oxides mixed and melted with it.

The oxide of cobalt produces blue; red is obtained by the Cassius process. The purple of Cassius, which is one of the most brilliant of colors, is used almost exclusively in enameling and miniature painting; it is produced by adding to a solution of gold chloride a solution of tin chloride mixed with ferric chloride until a green color appears. The oxide of iron and of copper also produces red, but of a less rich tone; chrome produces green, and manganese violet; black is produced by the mixture of these oxides. Antimony and arsenic also enter into the composition of enamels.

Enamels are of two classes—opaque and transparent. The opacity is caused by the presence of tin.

When the mingled glass and oxides have been put in the crucible, this is placed in the furnace, heated to a temperature of 1,832° or 2,200° F. When the mixture becomes fused, it is stirred with a metal rod. Two or three hours are necessary for the operation. The enamel is then poured into water, which divides it into grains, or formed into cakes or masses, which are left to cool.

For applying enamels to metals, gold, silver, or copper, it is necessary to reduce them to powder, which is effected in an agate mortar with the aid of a pestle of the same material. During the operation the enamel ought to be soaked in water.

For dissolving the impurities which may have been formed during the work, a few drops of nitric acid are poured in immediately afterwards, well mixed, and then got rid of by repeated washing with filtered water. This should be carefully done, stirring the enamel powder with a glass rod, in order to keep the particles in suspension.

The powder is allowed to repose at the bottom of the vessel, after making sure by the taste of the water that it does not contain any trace of acid; only then is the enamel ready for use.

For enameling a jewel or other object it is necessary, first to heat it strongly, in order to burn off any fatty matter, and afterwards to cleanse it in a solution of nitric acid diluted with boiling water. After rinsing with pure water and wiping with a very clean cloth, it is heated slightly and is then ready to receive the enamel.

Enamels are applied with a steel tool in the form of a spatula; water is the vehicle. When the layers of enamel have been applied, the contained water is removed by means of a fine linen rag, pressing slightly on the parts that have received the enamel. The tissue absorbs the water, and nothing remains on the object except the enamel powder. It is placed before the fire to remove every trace of moisture. Thus prepared and put on a fire-clap slab, it is ready for its passage to the heat which fixes the enamel. This operation is conducted in a furnace, with a current of air whose temperature is about 1,832° F. In this operation the fire-chamber ought not to contain any gas.

Enamels are fused at a temperature of 1,292° to 1,472° F. Great attention is needed, for experience alone is the guide, and the duration of the process is quite short. On coming from the fire, the molecules composing the enamel powder have been fused together and present to the eye a vitreous surface covering the metal and adhering to it perfectly. Under the action of the heat the metallic oxides contained in the enamel have met the oxide of the metal and formed one body with it, thus adhering completely.

«JEWELERS’ ENAMELS.»

Melt together:

Transparent Red.—Cassius gold purple, 65 parts, by weight; crystal glass, 30 parts, by weight; borax, 4 parts, by weight.

Transparent Blue.—Crystal glass, 34 parts, by weight; borax, 6 parts, by weight; cobalt oxide, 4 parts, by weight.

Dark Blue.—Crystal glass, 30 parts, by weight; borax, 6 parts, by weight; cobalt oxide, 4 parts, by weight; bone black, 4 parts, by weight; arsenic acid, 2 parts, by weight.

Transparent Green.—Crystal glass, 80 parts, by weight; cupric oxide, 4 parts, by weight; borax, 2 parts, by weight.

Dark Green.—Crystal glass, 30 parts, by weight; borax, 8 parts, by weight; cupric oxide, 4 parts, by weight; bone black, 4 parts by weight; arsenic acid, 2 parts, by weight.

Black.—Crystal glass, 30 parts, by weight; borax, 8 parts, by weight; cupric oxide, 4 parts, by weight; ferric oxide, 3 parts, by weight; cobalt oxide, 4 parts, by weight; manganic oxide, 4 parts, by weight.

White.—I.—Crystal glass, 30 parts, by weight; stannic oxide, 6 parts, by weight; borax, 6 parts, by weight; arsenic acid, 2 parts, by weight.

II.—Crystal glass, 30 parts, by weight; sodium antimonate, 10 parts, by weight. {309}

The finely pulverized colored enamel is applied with a brush and lavender oil on the white enamel already fused in and then only heated until it melts. For certain purposes, the color compositions may also be fused in without a white ground. The glass used for white, No. 2, must be free from lead, otherwise the enamel will be unsightly.

«Various Enamels for Precious Metals»: White.—Crystal glass, 30 parts, by weight; oxide of tin, 6 parts, by weight; borax, 6 parts, by weight; dioxide of arsenic, 2 parts, by weight, or silicious sand, 50 parts, by weight; powder, consisting of 15 of tin per 100 of lead, 100 parts, by weight; carbonate of potassium, 40 parts, by weight. Fuse the whole with a quantity of manganese. To take away the accidental coloring, pour it into water, and after having pulverized it, melt again 3 or 4 times.

Opaque Blue.—Crystal glass, 30 parts, by weight; borax, 6 parts, by weight; cobalt oxide, 4 parts, by weight; calcined bone, 4 parts, by weight; dioxide of arsenic, 2 parts, by weight.

Transparent Green.—Crystal glass, 30 parts, by weight; blue verditer, 4 parts, by weight; borax, 2 parts, by weight.

Opaque Green.—Crystal glass, 30 parts, by weight; borax, 8 parts, by weight; blue verditer, 4 parts, by weight; calcined bone, 4 parts, by weight; dioxide of arsenic, 2 parts, by weight.

Black.—I.—Crystal glass, 30 parts, by weight; borax, 8 parts, by weight; oxide of copper, 4 parts, by weight; oxide of iron, 3 parts, by weight; oxide of cobalt, 4 parts, by weight; oxide of manganese, 4 parts, by weight.

II.—Take 1⁠/⁠2 part, by weight, of silver; 2 1⁠/⁠2 parts of copper; 3 1⁠/⁠2 parts of lead, and 2 1⁠/⁠2 parts of muriate of ammonia. Melt together and pour into a crucible with twice as much pulverized sulphur; the crucible is then to be immediately covered that the sulphur may not take fire, and the mixture is to be calcined over a smelting fire until the superfluous sulphur is burned away. The compound is then to be coarsely pounded, and, with a solution of muriate of ammonia, to be formed into a paste which is to be placed upon the article it is designed to enamel. The article must then be held over a spirit lamp till the compound upon it melts and flows. After this it may be smoothed and polished up in safety.

See also Varnishes and Ceramics for other enamel formulas.

ENAMEL COLORS, QUICK DRYING: See Varnishes.

ENAMEL REMOVERS: See Cleaning Preparations and Methods.

ENAMELING ALLOYS: See Alloys.

ENGINES (GASOLINE), ANTI-FREEZING SOLUTION FOR: See Freezing Preventives.

«ENGRAVING SPOON HANDLES.»

After the first monogram has been engraved, rub it with a mixture of 3 parts of beeswax, 3 of tallow, 1 of Canada balsam, and 1 of olive oil. Remove any superfluous quantity, then moisten a piece of paper with the tongue, and press it evenly upon the engraving. Lay a dry piece of paper over it, hold both firmly with thumb and forefinger of left hand, and rub over the surface with a polishing tool of steel or bone. The wet paper is thereby pressed into the engraving, and, with care, a clear impression is made. Remove the paper carefully, place it in the same position on another handle, and a clear impression will be left. The same paper can be used 2 dozen times or more.

ENGRAVING ON STEEL: See Steel.

«Engravings: Their Preservation»

(See also Pictures, Prints, and Lithographs.)

«Cleaning of Copperplate Engravings.»—Wash the sheet on both sides by means of a soft sponge or brush with water to which 40 parts of ammonium carbonate has been added per 1,000 parts of water, and rinse the paper each time with clear water. Next moisten with water in which a little wine vinegar has been admixed, rinse the sheet again with water containing a little chloride of lime, and dry in the air, preferably in the sun. The paper will become perfectly clear without the print being injured.

«Restoration of Old Prints.»—Old engravings, woodcuts, or printed sheets that have turned yellow may be rendered white by first washing carefully in water containing a little hyposulphite of soda, and then dipping for a minute in javelle water. To prepare the latter, put 4 pounds of bicarbonate of soda in a pan, pour over it 1 gallon of boiling water; boil for 15 minutes, then stir in 1 {310} pound of chloride of lime. When cold, pour off the clear liquid, and keep in a jug ready for use.

Surprising results are obtained from the use of hydrogen peroxide in the restoration of old copper or steel engravings or lithographs which have become soiled or yellow, and this without the least injury to the picture. The cellulose which makes the substance of the paper resists the action of ozone, and the black carbon color of these prints is indestructible.

To remove grease or other spots of dirt before bleaching, the engravings are treated with benzine. This is done by laying each one out flat in a shallow vessel and pouring the benzine over it. As benzine evaporates very rapidly, the vessel must be kept well covered, and since its vapors are also exceedingly inflammable, no fire or smoking should be allowed in the room. The picture is left for several hours, then lifted out and dried in the air, and finally brushed several times with a soft brush. The dust which was kept upon the paper by the grease now lies more loosely upon it and can easily be removed by brushing.

In many cases the above treatment is sufficient to improve the appearance of the picture. In the case of very old or badly soiled engravings, it is followed by a second, consisting in the immersion of the picture in a solution of sodium carbonate or a very dilute solution of caustic soda, it being left as before for several hours. After the liquid has been poured off, the picture must be repeatedly rinsed in clear water, to remove any remnant of the soda.

By these means the paper is so far cleansed that only spots of mold or other discolorations remain. These may be removed by hydrogen peroxide, in a fairly strong solution. The commercial peroxide may be diluted with 2 parts water.

The picture is laid in a shallow vessel, the peroxide poured over it, and the vessel placed in a strong light. Very soon the discolorations will pale.

«To Reduce Engravings.»—Plaster casts, as we know, can be perceptibly reduced in size by treatment with water or alcohol, and if this is properly done, the reduction is so even that the cast loses nothing of its clear outline, but sometimes even gains in this respect by contraction. If it is desired to reduce an engraved plate, make a plaster cast of it, treat this with water or alcohol, and fill the new cast with some easily fusible metal. This model, which will be considerably smaller than the original, is to be made again in plaster, and again treated, until the desired size is reached. In this way anything of the kind, even medallions, can be reproduced on a smaller scale.

ENLARGEMENTS: See Photography.

ENVELOPE GUM: See Adhesives, under Mucilages.

EPIZOOTY: See Veterinary Formulas.

«Essences and Extracts of Fruits»

«Preservation of Fruit Juices.»—The juices of pulpy fruits, when fresh, contain an active principle known as pectin, which is the coagulating substance that forms the basis of fruit jellies. This it is which prevents the juice of berries and similar fruits from passing through filtering media. Pectin may be precipitated by the addition of alcohol, or by fermentation. The latter is the best, as the addition of alcohol to the fresh juices destroys their aroma and injures the taste. The induction of a light fermentation is far the better method, not only preserving, when carefully conducted, the taste and aroma of the fruit, but yielding far more juice. The fruit is crushed and the juice subsequently carefully but strongly pressed out. Sometimes the crushed fruit is allowed to stand awhile, and to proceed to a light fermentation before pressure is applied; but while a greater amount of juice is thus obtained, the aroma and flavor of the product are very sensibly injured by the procedure.

To the juice thus obtained, add from 1 to 2 per cent of sugar, and put away in a cool place (where the temperature will not rise over 70° or 75° F.). Fermentation soon begins, and will proceed for a few days. As soon as the development of carbonic acid gas ceases, the juice begins to clear itself, from the surface downward, and in a short time all solid matter will lie in a mass at the bottom, leaving the liquid bright and clear. Draw off the latter with a siphon, very carefully, so as not to disturb the sedimentary matter. Fermentation should be induced in closed vessels only, as when conducted in open containers a fungoid growth is apt to form on the surface, sometimes causing putrefactive, and at others, an acetic, fermentation, in either event spoiling the juice for {311} subsequent use, except as a vinegar. The vessels, to effect the end desired, should be filled only two-thirds or three-fourths full, and then carefully closed with a tight-fitting cork, through which is passed a tube of glass, bent at the upper end, the short end of which passes below the surface of a vessel filled with water. As soon as fermentation commences the carbonic acid developed thereby escapes through the tube into the water, whence it passes off into the atmosphere. When bubbles no longer pass off from the tube the operation should be interrupted, and decantation or siphoning, with subsequent filtration, commenced.

By proceeding in this manner all the aroma and flavor of the juices are retained. If it is intended for preservation for any length of time the juice should be heated on a water bath to about 176° F. and poured, while hot, into bottles which have been asepticized by filling with cold water, and placing in a vessel similarly filled, bringing to a boiling temperature, and maintaining at this temperature until the juice, while still hot, is poured into them. If now closed with corks similarly asepticized, or by dipping into hot melted paraffine, the juice may be kept unaltered for years. It is better, however, to make the juice at once into syrup, using the best refined sugar, and boiling in a copper kettle (iron or tin spoil the color), following the usual precautions as to skimming, etc. The syrup should be poured hot into the bottles previously heated as before described.

Ripe fruit may be kept in suitable quantities for a considerable time if covered with a solution of saccharine and left undisturbed, this, too, without deteriorating the taste, color, or aroma of the fruit if packed with care.

Whole fruit may be stored in bulk, by carefully and without fracture filling into convenient-sized jars or bottles, and pouring thereon a solution containing a quarter of an ounce of refined saccharine to the gallon of water, so filling each vessel that the solution is within an inch of the cork when pressed into position. The corks should first of all be immersed in melted paraffine wax, then drained, and allowed to cool. When fruit juices alone are required for storage purposes they are prepared by subjecting the juicy fruits to considerable pressure, by which process the juices are liberated.

The sound ripe fruits are crushed and packed into felt or flannel bags. The fruit should be carefully selected, rotten or impaired portions being carefully removed; this is important, or the whole stock would be spoiled. Several methods are adopted for preserving and clarifying fruit juices.

A common way in which they are kept from fermenting is by the use of salicylic acid or other antiseptic substance, which destroys the fermentative germ, or otherwise retards its action for a considerable time. The use of this acid is seriously objected to by some as injurious to the consumer. About 2 ounces of salicylic acid, previously dissolved in alcohol, to 25 gallons of juice, or 40 grains to the gallon, is generally considered the proper proportion.

Another method adopted is to fill the freshly prepared cold juice into bottles until it reaches the necks, and on the top of this fruit juice a little glycerine is placed.

Juices thus preserved will keep in an unchanged condition in any season. Probably one of the best methods of preserving fruit juices is to add 15 per cent of 95 per cent alcohol. On such an addition, albumen and mucilaginous matter will be deposited. The juice may then be stored in large bottles, jars, or barrels, if securely closed, and when clear, so that further clarification is unnecessary, the juice should finally be decanted or siphoned off.

A method applicable to most berries is as follows:

Take fresh, ripe berries, stem them, and rub through a No. 8 sieve, rejecting all soft and green fruit. Add to each gallon of pulp thus obtained 8 pounds of granulated sugar. Put on the fire and bring just to a boil, stirring constantly. Just before removing from the fire, add to each gallon 1 ounce of a saturated alcoholic solution of salicylic acid, stirring well. Remove the scum, and, while still hot, put into jars and hermetically seal. Put the jars in cold water, and raise them to the boiling point, to prevent them from bursting by sudden expansion on pouring hot fruit into them. Fill the jars entirely full, so as to leave no air space when fruit cools and contracts.

«Prevention of Foaming and Partial Caramelization of Fruit Juices.»—Fresh fruit juices carry a notable amount of free carbonic acid, which must make its escape on heating the liquid. This will do easily enough if the juice be heated in its natural state, but the addition of the sugar so increases the density of the fluid that the acid finds escape difficult, and often the result is foaming. As to the burning or partial caramelization of {312} the syrup, that is easily accounted for in the greater density of the syrup at the bottom of the kettle—the lighter portion, or that still carrying imprisoned gases, remaining on top until it is freed from them. Constant stirring can prevent this only partially, since it cannot entirely overcome the results of the natural forces in action. The consequence is more or less caramelization. The remedy is very simple. Boil the juices first, adding distilled water to make up for the loss by evaporation, and add the sugar afterwards.

«ESSENCES AND EXTRACTS:»

«Almond Extracts.»—

I.—Oil of bitter almonds 90 minims Alcohol, 94 per cent, quantity sufficient to make 8 ounces.

II.—Oil of bitter almonds 80 minims Alcohol 7 ounces Distilled water, quantity sufficient to make 8 ounces.

III.—Oil of bitter almonds, deprived of its hydrocyanic acid 1 ounce Alcohol 15 ounces

In order to remove the hydrocyanic acid in oil of bitter almonds, dissolve 2 parts of ferrous sulphate in 16 parts of distilled water; in another vessel slake 1 part freshly burned quicklime in a similar quantity of distilled water, and to this add the solution of iron sulphate, after the same has cooled. In the mixture put 4 parts of almond oil, and thoroughly agitate the liquids together. Repeat the agitation at an interval of 5 minutes, then filter. Put the filtrate into a glass retort and distil until all the oil has passed over. Remove any water that may be with the distillate by decantation, or otherwise.

«Apricot Extract.»—

Linalyl formate 90 minims Glycerine 1 ounce Amyl valerianate 4 drachms Alcohol 11 ounces Fluid extract orris 1 ounce Water, quantity sufficient to make 1 pint.

«Apple Extract.»—

Glycerine 1 ounce Amyl valerianate 4 drachms Linalyl formate 45 minims Fluid extract orris 1 ounce Alcohol 11 ounces Water, quantity sufficient to make 1 pint.

«Apple Syrup.»—I.—Peel and remove the cores of, say, 5 parts of apples and cut them into little bits. Put in a suitable vessel and pour over them a mixture of 5 parts each of common white wine and water, and let macerate together for 5 days at from 125° to 135° F., the vessel being closed during the time. Then strain the liquid through a linen cloth, using gentle pressure on the solid matter, forcing as much as possible of it through the cloth. Boil 30 parts of sugar and 20 parts of water together, and when boiling add to the resulting syrup the apple juice; let it boil up for a minute or so, and strain through flannel.

II.—Good ripe apples are cut into small pieces and pounded to a pulp in a mortar of any metal with the exception of iron. To 1 part of this pulp add 11 parts of water. Allow this to stand for 12 hours. Colate. To 11 parts of the colature add 1 part of sugar. Boil for 5 minutes. Skim carefully. Bottle slightly warm. A small quantity of tartaric acid may be added to heighten the flavor.

«Banana Syrup.»—Cut the fruit in slices and place in a jar; sprinkle with sugar and cover the jar, which is then enveloped in straw and placed in cold water and the latter is heated to the boiling point. The jar is then removed, allowed to cool, and the juice poured into bottles.

«Cinnamon Essence.»—

Oil of cinnamon 2 drachms Cinnamon, powdered 4 ounces Alcohol, deodorized 16 ounces Distilled water 16 ounces

Dissolve the oil in the alcohol, and add the water, an ounce at a time, with agitation after each addition. Moisten the cinnamon with a little of the water, add, and agitate. Cork tightly, and put in a warm place, to macerate, 2 weeks, giving the flask a vigorous agitation several times a day. Finally, filter through paper, and keep in small vials, tightly stoppered.

«Chocolate Extract.»—Probably the best form of chocolate extract is made as follows:

Curaçao cocoa 400 parts Vanilla, chopped fine 1 part Alcohol of 55 per cent 2,000 parts

Mix and macerate together for 15 days, express and set aside. Pack the residue in a percolator, and pour on boiling water (soft) and percolate until 575 parts pass through. Put the percolate {313} in a flask, cork, and let cool, then mix with the alcoholic extract. If it be desired to make a syrup, before mixing the extract, add 1,000 parts of sugar to the percolate, and with gentle heat dissolve the sugar. Mix the syrup thus formed, after cooling, with the alcoholic extract.

«Coffee Extracts.»—In making coffee extract, care must be used to avoid extracting the bitter properties of the coffee, as this is where most manufacturers fail; in trying to get a strong extract they succeed only in getting a bitter one.

I.—The coffee should be a mixture of Mocha, 3 parts; Old Government Java, 5 parts; or, as some prefer, Mocha, 3 parts; Java, 3 parts; best old Rio, 2 parts.

Coffee, freshly roasted and pulverized 100 parts Boiling water 600 parts

Pack the coffee, moistened with boiling water, in a strainer, or dipper, placed in a vessel standing in the water bath at boiling point, and let 400 parts of the water, in active ebullition, pass slowly through it. Draw off the liquid as quickly as possible (best into a vessel previously heated by boiling water to nearly the boiling point), add 200 parts of boiling water, and pass the whole again through the strainer (the container remaining in the water bath). Remove from the bath; add 540 parts of sugar, and dissolve by agitation while still hot.

II.—The following is based upon Liebig’s method of making coffee for table use: Moisten 50 parts of coffee, freshly roasted and powdered as before, with cold water, and add to it a little egg albumen and stir in. Pour over the whole 400 parts of boiling water, set on the fire, and let come to a boil. As the liquid foams, stir down with a spoon, but let it come to a boil for a moment; add a little cold water, cover tightly, and set aside in a warm place. Exhaust the residual coffee with 300 parts of boiling water, as detailed in the first process, and to the filtrate add carefully the now clarified extract, up to 600 parts, by adding boiling water. Proceed to make the syrup by the method detailed above.

III.—To make a more permanent extract of coffee saturate 600 parts of freshly roasted coffee, ground moderately fine, with any desired quantity of a 1 in 3 mixture of alcohol of 94 per cent and distilled water, and pack in a percolator. Close the faucet and let stand, closely stoppered, for 24 hours; then pour on the residue of the alcohol and water, and let run through, adding sufficient water, at the last, so as to compensate for what boils away. Set this aside, and continue the percolation, with boiling water, until the powder is exhausted. Evaporate the resultant percolate down to the consistency of the alcoholic extract, and mix the two. If desired, the result may be evaporated down to condition of an extract. To dissolve, add boiling water.

IV.—This essence is expressly adapted to boiling purposes. Take 3 pounds of good coffee, 4 ounces of granulated sugar, 4 pints of pure alcohol, 6 pints of hot water. Have coffee fresh roasted and of a medium grinding. Pack in a glass percolator, and percolate it with a menstruum, consisting of the water and the alcohol. Repeat the percolation until the desired strength is obtained, or the coffee exhausted; then add the sugar and filter.

V.—Mocha coffee 1 pound Java coffee 1 pound Glycerine, quantity sufficient. Water, quantity sufficient.

Grind the two coffees fine, and mix, then moisten with a mixture of 1 part of glycerine and 3 parts of water, and pack in a glass percolator, and percolate slowly until 30 ounces of the percolate is obtained. It is a more complete extraction if the menstruum be poured on in the condition of boiling, and it be allowed to macerate for 20 minutes before percolation commences. Coffee extract should, by preference, be made in a glass percolator. A glycerine menstruum is preferable to one of dilute alcohol, giving a finer product.

VI.—Coffee, Java, roasted, No. 20 powder 4 ounces Glycerine, pure 4 fluidounces Water, quantity sufficient. Boiling, quantity sufficient.

Moisten the coffee slightly with water, and pack firmly in a tin percolator; pour on water, gradually, until 4 fluidounces are obtained, then set aside. Place the coffee in a clean tin vessel, with 8 fluidounces of water, and boil for 5 minutes. Again place the coffee in the percolator with the water (infusion), and when the liquid has passed, or drained off, pack the grounds firmly, and pour on boiling water until 8 fluidounces are obtained. When cold, mix the first product, and add the glycerine, bottle, and cork well.

The excellence of this extract of coffee, from the manner of its preparation, will be found by experience to be incomparably superior to that made by the {314} formulas usually recommended, the reason being apparent in the first step in the process.

«Coffee Essence.»—

Best ground Mocha coffee 4 pounds Best ground chicory 2 pounds

Boil with 2 gallons of water in a closed vessel and when cold, strain, press, and make up to 2 gallons, and to this add

Rectified spirit of wine 8 ounces Pure glycerine (fluid) 16 ounces

Add syrup enough to make 4 gallons, and mix intimately.

«Cucumber Essence.»—Press the juice from cucumbers, mix with an equal volume of alcohol and distil. If the distillate is not sufficiently perfumed, more juice may be added and the mixture distilled. It is said that the essence thus prepared will not spoil when mixed with fats in the preparation of cosmetics.

«Fruit Jelly Extract.»—Fill into separate paper bags:

Medium finely powdered gelatin 18 parts Medium finely powdered citric acid 3 parts

Likewise into a glass bottle a mixture of any desired

Fruit essence 1 part Spirit of wine 1 part

and dissolve in the mixture for obtaining the desired color, raspberry red or lemon yellow, 1⁠/⁠10 part.

For use, dissolve the gelatin and the citric acid in boiling water, adding

Sugar 125 parts

and mixing before cooling with the fruit essence mixture.

«Ginger Extracts.»—The following is an excellent method of preparing a soluble essence or extract of ginger:

I.—Jamaica ginger 24 ounces Rectified spirits, 60 per cent 45 ounces Water 15 ounces

Mix and let macerate together with frequent agitations for 10 days, then percolate, press off, and filter. The yield should be 45 ounces. Of this take 40 ounces and mix with an equal amount of distilled water. Dissolve 6 drachms of sodium phosphate in 5 ounces of boiling water; let cool and add the solution to the filtrate and water, mixing well. Add 2 drachms of calcium chloride dissolved in 5 ounces of water, nearly cold, and again thoroughly shake the whole. Let stand for 12 hours; then filter.

Put the filtrate in a still, and distil off, at as slow a temperature as possible, 30 ounces. Set this distillate to one side, and continue the distillation till another 40 ounces have passed, then let the still cool. The residue in the still, some 18 ounces, is the desired essence. Pour out all that is possible and wash the still with the 30 ounces of distillate first set aside. This takes up all that is essential. Finally, filter once more, through double filter paper and preserve the filtrate—about 40 ounces, of an amber-colored liquid containing all of the essentials of Jamaica ginger.

Soluble Essence of Ginger.—II.—The following is Harrop’s method of proceeding:

Fluid extract of ginger (U.S.) 4 ounces Pumice, in moderately fine powder 1 ounce Water enough to make 12 ounces

Pour the fluid extract into a bottle, add the pumice and shake the mixture and repeat the shaking in the course of several hours. Now add the water in proportion of about 2 ounces, shaking well and frequently after each addition. When all is added repeat the agitation occasionally during 24 hours, then filter, returning the last portion of the filtrate until it comes through clear, and if necessary add sufficient water to make 12 ounces.

III.—Jamaica ginger, ground 2 pounds Pumice stone, ground 2 ounces Lime, slaked 2 ounces Alcohol, dilute 4 pints

Rub the ginger with the pumice stone and lime until thoroughly mixed. Moisten with the dilute alcohol until saturated and place in a narrow percolator, being careful not to use force in packing, but simply putting it in to obtain the position of a powder to be percolated, so that the menstruum will go through uniformly. Finally, add the dilute alcohol and proceed until 4 pints of percolate are obtained. Allow the liquid to stand for 24 hours; then filter if necessary.

IV.—Tincture ginger 480 parts Tincture capsicum 12 parts Oleoresin ginger 8 parts Magnesium carbonate 16 parts

Rub the oleoresin with the magnesia, and add the tinctures; add about 400 {315} parts of water, in divided portions, stirring vigorously the while. Transfer the mixture to a bottle, and allow to stand 1 week, shaking frequently; then filter, and make up 960 parts with water.

V.—Fluid extract of ginger (U. S. P.) 4 ounces Pumice, powdered and washed 1 ounce Water enough to make 12 ounces

Pour the fluid extract of ginger into a bottle, and add the pumice, shake thoroughly, set aside, and repeat the operation in the course of several hours. Add the water, in the proportion of about 2 ounces at a time, agitating vigorously after each addition. When all is added, repeat the agitation occasionally during 24 hours, then filter, returning the first portion of the filtrate until it comes through bright and clear. If necessary, pass water through the filter, enough to make 12 fluidounces of filtrate.

VI.—Strongest tincture of ginger 1 pint Fresh slaked lime. 1 1⁠/⁠2 ounces Salt of tartar 1⁠/⁠4 ounce

VII.—Jamaica ginger, ground 32 parts Pumice stone, powdered 32 parts Lime, slaked 2 parts Alcohol, dilute, sufficient to make 32 parts

Rub the ginger with the pumice stone and lime, then moisten with alcohol until it is saturated with it. Put in a narrow percolator, using no force in packing. Allow the mass to stand for 24 hours, then let run through. Filter if necessary.

VIII.—The following is insoluble:

Cochin ginger, cut fine 1,000 parts Alcohol, 95 per cent 2,500 parts Water 1,250 parts Glycerine 250 parts

Digest together for 8 days in a very warm, not to say hot, place. Decant, press off the roots, and add to the colature, then filter through paper. This makes a strong, natural tasting essence.

IX.—Green Ginger Extract.—The green ginger root is freed from the epidermis and surface dried by exposure to the air for a few hours. It is then cut into thin slices and macerated for some days with an equal weight of rectified spirit, which when filtered will yield an essence possessing a very fine aroma and forming an almost perfectly clear solution in water. If the ginger is allowed to dry more than the few hours mentioned it will not produce a soluble essence. It is used in some of the imported ginger ales as a flavoring only, and makes a lovely ginger flavor.

«Hop Syrup.»—A palatable preparation not inferior to many of the so-called hop bitters:

Hops 2 parts Dandelion 2 parts Gentian 2 parts Chamomile 2 parts Stillingia 2 parts Orange peel 2 parts Alcohol 75 parts Water 75 parts Syrup, simple 50 parts

Coarsely powder the drugs and exhaust with the water and alcohol mixed. Decant, press out and filter, and finally add the syrup. The dose is a wineglassful 2 or 3 times daily.

«Lemon Essences.»—I.—Macerate the cut-up fresh peelings of 40 lemons and 30 China oranges in 8 quarts of alcohol and 2 quarts of water, for 2 or 3 days, then distil off 8 quarts. Every 100 parts of this distillate is mixed with 75 parts of citric acid dissolved in 200 parts of water, colored with a trace of orange and filtered through talc. Each 200 parts of the filtrate is then mixed with 2 quarts of syrup.

II.—Twenty-five middle-sized lemons are thinly peeled, the peelings finely cut, and the whole, lemons and peels, put to macerate in a mixture of 3 pints 90 per cent alcohol and 5 quarts water. Let macerate for 24 hours. Add 10 drops lemon and 10 drops orange oil; then slowly distil off 4 quarts. The distillate will be turbid, but if left to stand in a cool, dark place for a week it will filter off clear, and should make a clear mixture with equal parts of water and simple syrup. If it does not, add with a pipette, drop by drop, sufficient alcohol to make it do so. Finally, dissolve in the mixture 4 drachms of vanillin, and color with a few drops of tincture of turmeric and a little caramel.

III.—Peel thinly and lightly, 25 medium-sized fresh lemons and 1 orange, and cut the peelings into very small pieces. Macerate in 55 drachms 96 per cent alcohol, for 6 hours. Filter off the macerate without pressing. Dilute the filtrate with 3 pints water and set aside for eight days, shaking frequently. At {316} the end of this time filter. The filtrate is usually clear, and if so, add 4 drachms of vanillin. If not, proceed as in the second formula above.

IV.—Oil of lemon, select, 8 fluidounces; oil of lemon grass (fresh), 1 fluidrachm; peel, freshly grated, of 12 lemons; alcohol, 7 pints; boiled water, 1 pint.

Mix and macerate for 7 days. If in a hurry for the product, percolate through the lemon peel and filter. The addition of any other substance than the oil and rind of the lemon is not recommended.

V.—Fresh oil of lemon 64 parts Lemon peel (outer rind) freshly grated 32 parts Oil of lemon grass 1 part Alcohol 500 parts

Mix, let macerate for 14 days, and filter.

VI.—Essence of lemon 1 3⁠/⁠4 ounces Rectified spirit of wine 6 ounces Pure glycerine 3 ounces Pure phosphate calcium 4 ounces Distilled water to make 1 pint.

Mix essence of lemon, spirit of wine, glycerine, and 8 ounces of distilled water, agitate briskly in a quart bottle for 10 minutes, and introduce phosphate of calcium and again shake. Put in a filter and let it pass through twice. Digest in filtrate for 2 or 3 days, add 1 1⁠/⁠2 ounces fresh lemon peel, and again filter.

VII.—Oil of lemon 6 parts Lemon peel (freshly grated) 4 parts Alcohol, sufficient.

Dissolve the oil of lemon in 90 parts of alcohol, add the lemon peel, and macerate for 24 hours. Filter through paper, adding through the filter enough alcohol to make the filtrate weigh 100 parts.

VIII.—Exterior rind of lemon 2 ounces Alcohol, 95 per cent, deodorized 32 ounces Oil of lemon, recent 3 fluidounces

Expose the lemon rind to the air until perfectly dry, then bruise in a wedgwood mortar, and add it to the alcohol, agitating until the color is extracted; then add the lemon oil.

«Natural Lemon Juice.»—I.—Take 4.20 parts of crystallized citric acid; 2 parts essence of lemons; 3 parts of alcohol of 96 per cent; 1⁠/⁠2

## part calcium carbonate; 50 1⁠/⁠20 parts sodium phosphate, and 1⁠/⁠200

## part calcium citrate, and dissolve the whole in sufficient water to

make 60 parts.

II.—Squeeze out the lemon juice, strain it to get rid of the seeds and larger particles of pulp, etc., heat it to the boiling point, let it cool down, add talc, shake well together and filter. If it is to be kept a long time (as on a sea voyage) a little alcohol is added.

«Limejuice.»—This may be clarified by heating it either alone or mixed with a small quantity of egg albumen, in a suitable vessel, without stirring, to near the boiling point of water, until the impurities have coagulated and either risen to the top or sunk to the bottom. It is then filtered into clean bottles, which should be completely filled and closed (with pointed corks), so that each cork has to displace a portion of the liquid to be inserted. The bottles are sealed and kept at an even temperature (in a cellar). In this way the juice may be satisfactorily preserved.

«Nutmeg Essence.»—Oil of nutmeg, 2 drachms; mace, in powder, 1 ounce; alcohol, 95 per cent, deodorized, 32 ounces.

Dissolve the oil in the alcohol by agitation, add the mace, agitate, then stopper tightly, and macerate 12 hours. Filter through paper.

«Orange Extract.»—Grated peel of 24 oranges; alcohol, 1 quart; water, 1 quart; oil of orange, 4 drachms. Macerate the orange peel and oil of orange with alcohol for 2 weeks. Add distilled water and filter.

«Orange Extract, Soluble.»—I.—Pure oil of orange, 1 1⁠/⁠4 fluidounces; carbonate of magnesium, 2 ounces; alcohol, 12 fluidounces; water, quantity sufficient to make 2 pints.

II.—Dissolve oil of orange in the alcohol, and rub it with the carbonate of magnesium, in a mortar. Pour the mixture into a quart bottle, and fill the bottle with water. Allow to macerate for a week or more, shaking every day. Then filter through paper, adding enough water through the paper to make filtrate measure 2 pints.

«Orange Peel, Soluble Extract.»—

Freshly grated orange rind 1 part Deodorized alcohol 1 part

Macerate for 4 days and express. Add the expressed liquid to 10 per cent of its weight of powdered magnesium carbonate {317} in a mortar, and rub thoroughly until a smooth, creamy mixture results; then gradually add the water, constantly stirring. Let stand for 48 hours, then filter through paper. Keep in an amber bottle and cool place. To make syrup of orange, add 1 part of this extract to 7 parts of heavy simple syrup.

«Peach Extract.»—

Linalyl formate 120 minims Amyl valerianate 8 drachms Fluid extract orris 2 ounces Oenanthic ether 2 drachms Oil rue (pure German) 30 minims Chloroform 2 drachms Glycerine 2 ounces Alcohol, 70 per cent, to 3 pints.

«Pineapple Essence.»—A ripe, but not too soft, pineapple, weighing about, say, 1 pound, is mashed up in a mortar with Tokay wine, 6 ounces. The mass is then brought into a flask with 1 pint of water, and allowed to stand 2 hours. Alcohol, 90 per cent, 3⁠/⁠4 pint, is then added and the mixture distilled until 7 quarts of distillate have been collected. Cognac, 9 ounces, is then added to the distillation.

«Pistachio Essence.»—

I.—Essence of almond 2 fluidounces Tincture of vanilla 4 fluidounces Oil of neroli 1 drop

II.—Oil of orange peel 4 fluidrachms Oil of cassia 1 fluidrachm Oil of bitter almond 15 minims Oil of calamus 15 minims Oil of nutmeg 1 1⁠/⁠2 fluidrachms Oil of clove 30 minims Alcohol 12 fluidounces Water 4 fluidounces Magnesium carbonate 2 drachms

Shake together, allow to stand 24 hours, and filter.

«Pomegranate Essence.»—

Oil of sweet orange 3 parts Oil of cloves 3 parts Tincture of vanilla 15 parts Tincture of ginger 10 parts Maraschino liqueur 150 parts Tincture of coccionella 165 parts Distilled water 150 parts Phosphoric acid, dilute 45 parts Alcohol, 95 per cent, quantity sufficient to make 1000 parts.

Mix and dissolve.

«Quince Extract.»—

Fluid extract orris 2 ounces Oenanthic ether 1 1⁠/⁠2 ounces Linalyl formate 90 minims Glycerine 2 ounces Alcohol, 70 per cent, to 3 pints.

«Raspberry Syrup, without Alcohol or Antiseptics.»—The majority of producers of fruit juices are firmly convinced that the preservation of these juices without the addition of alcohol, salicylic acid, etc., is impossible. Herr Steiner’s process to the contrary is here reproduced:

The fruit is crushed and pressed; the juice, with 2 per cent of sugar added, is poured into containers to about three-quarters of their capacity, and there allowed to ferment. The containers are stoppered with a cork through which runs a tube, whose open end is protected by a bit of gum tubing, the extremity of which is immersed in a glass filled with water. It should not go deeper than 4⁠/⁠10 of an inch high. The evolution of carbonic gas begins in about 4 hours and is so sharp that the point of the tube must not be immersed any deeper.

Ordinarily fermentation ceases on the tenth day, a fact that may be ascertained by shaking the container sharply, when, if it has ceased, no bubbles of gas will appear on the surface of the water.

The fermented juice is then filtered to get rid of the pectinic matters, yeast, etc., and the filtrate should be poured back on the filter several times. The juice filters quickly and comes off very clear. The necessary amount of sugar to make a syrup is now added to the liquid and allowed to dissolve gradually for 12 hours. At the end of this time the liquid is put on the fire and allowed to boil up at once, by which operation the solution of the sugar is made complete. Straining through a tin strainer and filling into heated bottles completes the process.

The addition of sugar to the freshly pressed juice has the advantage of causing the fermentation to progress to the full limit, and also to preserve, by the alcohol produced by fermentation, the beautiful red color of the juice.

Any fermentation that may be permitted prior to the pressing out of the juices is at the expense of aroma and flavor; but whether fermentation occurs before or after pressure of the berry, the ordinary alcohol test cannot determine whether the juice has been completely fermented (and consequently whether the pectins have been completely separated) or not. Since, in spite of the fact that the liquid remains limpid after 4 days’ {318} fermentation, the production of alcohol is progressing all the time—a demonstration that fermentation cannot then be completed, and that at least 10 days will be required for this purpose.

An abortive raspberry syrup is always due to an incomplete or faulty fermentation, for too often does it occur that incompletely fermented juices after a little time lose color and become turbid.

The habit of clarifying juices by shaking up with a bit of paper, talc, etc., or boiling with albumen is a useless waste of time and labor. By the process indicated the entire process of clarification occurs automatically, so to speak.

«Deep Red Raspberry Syrup.»—A much deeper and richer color than that ordinarily attained may be secured by adding to crushed raspberries, before fermentation, small quantities of sugar, sifted over the surface in layers. The ethylic alcohol produced by fermentation in this manner aids in the extraction of the red coloring matter of the fruit. Moreover, the fermented juice should never be cooked over a fire, but by superheated steam. Only in this way can caramelization be completely avoided. Only sugar free from ultramarine and chalk should be used in making the syrup, as these impurities also have a bad influence on the color.

«Raspberry Essences.»—

I.—Raspberries, fresh 16 ounces Angelica (California) 6 fluidounces Brandy (California) 6 ounces Alcohol 6 ounces Water, quantity sufficient.

Mash the berries to a pulp in a mortar or bowl, and transfer to a flask, along with the Angelica, brandy, alcohol, and about 8 ounces of water. Let macerate overnight, then distil off until 32 ounces have passed over. Color red. The addition of a trifle of essence of vanilla improves this essence.

II.—Fresh raspberries 200 grams Water, distilled 100 grams Vanilla essence 2 grams

Pulp the raspberries, let stand at a temperature of about 70° F. for 48 hours, and then add 100 grams of water. Fifty grams are then distilled off, and alcohol, 90 per cent, 25 grams, in which 0.01 vanillin has been previously dissolved, is added to the distillate.

«Sarsaparilla, Soluble Extract.»—

Pure oil of wintergreen 5 fluidrachms Pure oil of sassafras 5 fluidrachms Pure oil of anise 5 fluidrachms Carbonate of magnesium 2 1⁠/⁠2 ounces Alcohol 1 pint Water, quantity sufficient to make 2 pints.

Dissolve the various oils in the alcohol, and rub with carbonate of magnesium in a mortar. Pour the mixture into a quart bottle, and fill the bottle with water. Allow to macerate for a week or more, shaking every day. Then filter through the paper, adding enough water through the paper to make the finished product measure 2 pints.

«Strawberry Juice.»—Put into the water bath 1,000 parts of distilled water and 600 parts of sugar and boil, with constant skimming, until no more scum arises. Add 5 parts of citric acid and continue the boiling until about 1,250 parts are left. Stir in, little by little, 500 parts of fresh strawberries, properly stemmed, and be particularly careful not to crush the fruit. When all the berries are added, cover the vessel, remove from the fire, put into a warm place and let stand, closely covered, for 3 hours, or until the mass has cooled down to the surrounding temperature, then strain off through flannel, being careful not to crush the berries. Prepare a sufficient number of pint bottles by filling them with warm water, putting them into a kettle of the same and heating them to boiling, then rapidly emptying and draining as quickly as possible. Into these pour the hot juice, cork and seal the bottles as rapidly as possible. Juice thus prepared retains all the aroma and flavor of the fresh berry, and if carefully corked and sealed up will retain its properties a year.

«Strawberry Essence.»—

Strawberries, fresh 16 ounces Angelica (California) 6 fluidounces Brandy (California) 6 ounces Alcohol 8 ounces Water, quantity sufficient.

Mash the berries to a pulp in a mortar or bowl, and transfer to a flask, along with the Angelica, brandy, alcohol, and about 8 ounces of water. Let macerate overnight, then distil off until 32 ounces have passed over. Color strawberry red. The addition of a little essence of vanilla and a hint of lemon improves this essence. {319}

«Tea Extract.»—

I.—Best Souchong tea 175 parts Cinnamon 3 parts Cloves 3 parts Vanilla 1 part Arrack 800 parts Rum 200 parts

Coarsely powder the cinnamon, clove, etc., mix the ingredients, and let macerate for 3 days, then filter, press off, and make up to 1,000 parts, if necessary, by adding rum. The Souchong may be replaced by any other brand of tea, and the place of the arrack may be occupied by Santa Cruz, or New England rum. The addition of fluid extract of kola nut not only improves the taste, but gives the drink a remarkably stimulating property. The preparation makes a clear solution with either hot or cold water and keeps well.

II.—Tea, any desirable variety, 16 ounces; glycerine, 4 ounces; hot water, 4 pints; water, sufficient to make 1 pint.

Reduce the tea to a powder, moisten with sufficient of the glycerine and alcohol mixed, with 4 ounces of water added, pack in percolator, and pour on the alcohol (diluted with glycerine and water) until 12 ounces of percolate have been obtained. Set this aside, and complete the percolation with the hot water. When this has passed through, evaporate to 4 ounces, and add it to the percolate first obtained.

«Tonka Extract.»—

Tonka beans 1 ounce Magnesium carbonate, quantity sufficient. Balsam of Peru 2 drachms Sugar 4 ounces Alcohol 8 ounces Water sufficient to make 16 ounces.

Mix the tonka, balsam of Peru, and magnesia, and rub together, gradually adding the sugar until a homogeneous powder is obtained. Pack in a percolator; mix the alcohol with an equal amount of water, and pour over the powder, close the exit of the percolator, and let macerate for 24 to 36 hours, then open the percolator, and let pass through, gradually adding water until 16 ounces pass through.

«Vanilla Extracts.»—I.—Vanilla, in fine bits, 250 parts, is put into 1,350 parts of mixture, of 2,500 parts 95 per cent alcohol, and 1,500 parts distilled water. Cover tightly, put on the water bath, and digest for 1 hour, at 140° F. Pour off the liquid and set aside. To the residue in the bath, add half the remaining water, and treat in the same manner. Pack the vanilla in an extraction apparatus, and treat with 250 parts of alcohol and water, mixed in the same proportions as before. Mix the results of the three infusions first made, filter, and wash the filter paper with the results of the percolation, allowing the filtered percolate to mingle with the filtrate of the mixed infusions.

II.—Take 60 parts of the best vanilla beans, cut into little pieces, and put into a deep vessel, wrapped with a cloth to retain the heat as long as possible. Shake over the vanilla 1 part of potassium carbonate in powder, and immediately add 240 parts distilled water, in an active state of ebullition. Cover the vessel closely, set aside until it is completely cold, and then add 720 parts alcohol. Cover closely, and set aside in a moderately warm place for 15 days, when the liquid is strained off, the residue pressed, and the whole colate filtered. The addition of 1 part musk to the vanilla before pouring on the hot water improves this essence.

To prepare vanilla fountain syrup with extracts I or II, mix 25 minims of the extract with 1 pint simple syrup. Color with caramel.

III.—Vanilla beans, cut fine 1 ounce Sugar 3 ounces Alcohol, 50 per cent 1 pint

Beat sugar and vanilla together to a fine powder. Pour on the dilute alcohol, cork the vessel, and let stand for 2 weeks, shaking it up 2 or 3 times a day.

IV.—Vanilla beans, chopped fine 30 parts Potassium carbonate 1 part Boiling water 1,450 parts Alcohol 450 parts Essence of musk 1 part

Dissolve the potassium carbonate in the boiling water, add the vanilla, cover the vessel, and let stand in a moderately warm place until cold. Transfer to a wide-mouthed jar, add the alcohol, cork, and let macerate for 15 days; then decant the clear essence and filter the remainder. Mix the two liquids and add the essence of musk.

V.—Cut 60 parts of best vanilla beans into small bits; put into a deep vessel, which should be well wrapped in a woolen cloth to retain heat as long as possible. Shake over the beans 1 part of potassium carbonate, in powder, then pour over the mass 240 parts distilled water, in an {320} active state of ebullition, cover the vessel closely, and set aside in a moderately warm place. When quite cold add 720 parts alcohol, close the vessel tightly, and set aside in a moderately warm place, to macerate for 15 days, then strain off, press out, and set aside for a day or two. The liquid may then be filtered and bottled. The addition of a little musk to the beans before pouring on the hot water, is thought by many to greatly improve the product. One part of this extract added to 300 parts simple syrup is excellent for fountain purposes.

VI.—Vanilla beans 8 ounces Glycerine 6 ounces Granulated sugar 1 pound Water 4 pints Alcohol of cologne spirits 4 pints

Cut or grind the beans very fine; rub with the glycerine and put in a wooden keg; dissolve the sugar in the water, first heating the water, if convenient; mix the water and spirits, and add to the vanilla; pour in keg. Keep in a warm place from 3 to 6 months before using. Shake often. To clear, percolate through the dregs. If a dark, rich color is desired add a little sugar coloring.

VII.—Vanilla beans, good quality 16 ounces Alcohol 64 fluidounces Glycerine 24 fluidounces Water 10 fluidounces Dilute alcohol, quantity sufficient.

Mix and macerate, with frequent agitation, for 3 weeks, filter, and add dilute alcohol to make 1 gallon.

VIII.—Vanilla beans, good quality 8 ounces Pumice stone, lump 1 ounce Rock candy 8 ounces Alcohol and water, of each a sufficiency.

Cut the beans to fine shreds and triturate well with the pumice stone and rock candy. Place the whole in a percolator and percolate with a menstruum composed of 9 parts alcohol and 7 parts water until the percolate passes through clear. Bring the bulk up to 1 gallon with the same menstruum and set aside to ripen.

IX.—Cut up, as finely as possible, 20 parts of vanilla bean and with 40 parts of milk sugar (rendered as dry as possible by being kept in a drying closet until it no longer loses weight) rub to a coarse powder. Moisten with 10 parts of dilute alcohol, pack somewhat loosely in a closed percolator and let stand for 2 hours. Add 40 parts of dilute alcohol, close the percolator, and let stand 8 days. At the end of this time add 110 parts of dilute alcohol, and let pass through. The residue will repay working over. Dry it well, add 5 parts of vanillin, and 110 parts of milk sugar and pass through a sieve, then treat as before.

The following are cheap extracts:

X.—Vanilla beans, chopped fine 5 parts Tonka beans, powdered 10 parts Sugar, powdered 14 parts Alcohol, 95 per cent 25 parts Water, quantity sufficient to make 100 parts.

Rub the sugar and vanilla to a fine powder, add the tonka beans, and incorporate. Pack into a filter, and pour on 10 parts of alcohol, cut with 15 parts of water; close the faucet, and let macerate overnight. In the morning percolate with the remaining alcohol, added to 80 parts of water, until 100 parts of percolate pass through.

XI.—Vanilla beans 4 ounces Tonka beans 8 ounces Deodorized alcohol 8 pints Simple syrup 2 pints

Cut and bruise the vanilla beans, afterwards bruising the tonka beans. Macerate for 14 days in one-half of the spirit, with occasional agitation. Pour off the clear liquor and set aside; pour the remaining spirits in the magma, and heat by means of the water bath to about 170° F. in a loosely covered vessel. Keep at this temperature 2 or 3 hours, and strain through flannel, with slight pressure. Mix the two portions of liquid, and filter through felt. Add the syrup.

«White Pine and Tar Syrup.»—

White pine bark 75 parts Wild cherry bark 75 parts Spikenard root 10 parts Balm of Gilead buds 10 parts Sanguinaria root 8 parts Sassafras bark 7 parts Sugar 750 parts Chloroform 6 parts Syrup of tar 75 parts Alcohol, enough. Water, enough. Syrup enough to make 1,000 parts.

Reduce the first six ingredients to a coarse powder and by using a menstruum composed of 1 in 3 alcohol, obtain 500 parts of a tincture from them. In this {321} dissolve the sugar, add the syrup of tar and the chloroform, and, finally, enough syrup to bring the measure of the finished product up to 1,000 parts.

«Wild Cherry Extract.»—

Oenanthic ether 2 fluidrachms Amyl acetate 2 fluidrachms Oil of bitter almonds (free from hydrocyanic acid) 1 fluidrachm Fluid extract of wild cherry 3 fluidounces Glycerine 2 fluidounces Deodorized alcohol enough to make 16 fluidounces.

«HARMLESS COLORS FOR USE IN SYRUPS, ETC.:»

Red.—Cochineal syrup, prepared as follows:

I.—Cochineal in coarse powder 6 parts Potassium carbonate 3 parts Distilled water 15 parts Alcohol, 95 per cent 12 parts Simple syrup to make 500 parts.

Rub the cochineal and potassium together, adding the water and alcohol little by little, under constant trituration. Let stand overnight, add the syrup, and filter.

II.—Carmine, in fine powder 1 part Stronger ammonia water 4 parts Distilled water to make 24 parts.

Rub up the carmine and ammonia and to the solution add the water, little by little, under constant trituration. If in standing this shows a tendency to separate, a drop or two of ammonia will correct the trouble.

Besides these there is caramel, which, of course, you know.

Pink.—

III.—Carmine 1 part Liquor potassæ 6 parts Distilled water 40 parts

Mix. If the color is too high, dilute with distilled water until the requisite color is obtained.

«To Test Fruit Juices and Syrups for Aniline Colors.»—Add to a sample of the syrup or juice, in a test tube, its own volume of distilled water, and agitate to get a thorough mixture, then add a few drops of the standard solution of lead diacetate, shake, and filter. If the syrup is free from aniline coloring matter the filtrate will be clear as crystal, since the lead salt precipitates natural coloring matters, but has no effect upon the aniline colors.

«To Test Fruit Juices for Salicylic Acid.»—Put a portion of the juice to be tested in a large test tube, add the same volume of ether, close the mouth of the tube and shake gently for 30 seconds. Set aside until the liquid separates into two layers. Draw off the supernatant ethereal portion and evaporate to dryness in a capsule. Dissolve the residue in alcohol, dilute with 3 volumes of water, and add 1 drop of tincture of iron chloride. If salicylic acid be present the characteristic purple color will instantly disappear.

«Syrups Selected from the Formulary of the Pharmaceutical Society of Antwerp.»—

_Dionine Syrup._—Dionine, 1 part; distilled water, 19 parts; simple syrup, 1,980 parts. Mix.

_Jaborandi Syrup._—Tincture of jaborandi, 1 part; simple syrup, 19 parts. Mix.

_Convallaria Syrup._—Extract of convallaria, 1 part; distilled water, 4 parts; simple syrup, 95 parts. Dissolve the extract in the water and mix.

_Codeine Phosphate Syrup._—Codeine phosphate, 3 parts; distilled water, 17 parts; simple syrup, 980 parts. Dissolve the codeine in the water and mix with the syrup.

_Licorice Syrup._—Incised licorice root, 4 parts; dilute solution of ammonia, 1 part; water, 20 parts. Mix and macerate for 12 hours at 58° to 66° F. with frequent agitation; press, heat the liquid to boiling, then evaporate to two parts on the water bath; add alcohol, 2 parts; allow to stand for 12 hours; then filter. Add to the filtrate enough simple syrup to bring the final weight to 20 parts.

_Maize Stigma Syrup._—Extract of maize stigmas, 1 part; distilled water, 4 parts; simple syrup, 95 parts. Dissolve the extract in the water, filter, and add the syrup.

_Ammonium Valerianate Solution._—Ammonium valerianate, 2 parts; alcoholic extract of valerian, 1 part; distilled water, 47 parts.

_Kola Tincture._—Powdered kola nuts, 1 part; alcohol, 60 per cent, 5 parts. Macerate for 6 days, press, and filter.

_Bidet’s Liquid Vesicant._—Tincture of cantharides, tincture of rosemary, chloroform, equal parts.

_Peptone Wine._—Dried peptone, 1 part; Malaga wine, 19 parts. Dissolve without heat and filter after standing for several days. {322}

«Etching»

«General Instructions for Etching.»—In etching, two factors come into consideration, (1) that which covers that part of the metal not exposed to the etching fluid (the resist), and (2) the etching fluid itself.

In the process, a distinction is to be made between etching in relief and etching in intaglio. In relief etching, the design is drawn or painted upon the surface with the liquid etching-ground, so that after etching and removal of the etching-ground, it appears raised. In intaglio etching, the whole surface is covered with the etching-ground, and the design put on with a needle; the ground being thus removed at the points touched by the drawing, the latter, after etching and removal of the etching-ground, is sunken.

«Covering Agents or Resists.»—The plate is enclosed by a border made of grafting wax (yellow beeswax, 8 parts; pine rosin, 10 parts; beef tallow, 2 parts; turpentine, 10 parts); or a mixture of yellow wax, 8 parts; lard, 3 parts; Burgundy pitch, 1⁠/⁠2 part. This mixture is also used to cover the sides of vessels to be etched. Another compound consists of wax, 5 parts; cobbler’s wax, 2 1⁠/⁠2 parts; turpentine, 1 part.

«Etching-Ground.»—I.—Soft: Wax, 2 parts; asphalt, 1 part; mastic, 1 part. II.—Wax, 3 parts; asphalt, 4 parts. III.—Mastic, 16 parts; Burgundy pitch, 50 parts; melted wax, 125 parts; and melted asphalt, 200 parts added successively, and, after cooling, turpentine oil, 500 parts. If the ground should be deep black, lampblack is added.

Hard: Burgundy pitch, 125 parts; rosin, 125 parts, melted; and walnut oil, 100 parts, added, the whole to be boiled until it can be drawn out into long threads.

«Etching-Ground for Copper Engraving.»—White wax, 120 parts; mastic, 15 parts; Burgundy pitch, 60 parts; Syrian asphalt, 120 parts, melted together; and 5 parts concentrated solution of rubber in rubber oil added.

«Ground for Relief Etching.»—I.—Syrian asphalt, 500 parts, dissolved in turpentine oil, 1,000 parts. II.—Asphalt, rosin, and wax, 200 parts of each, are melted, and dissolved in turpentine oil, 1,200 parts. The under side of the metal plate is protected by a coating of a spirituous shellac solution, or by a solution of asphalt, 300 parts, in benzol, 600 parts.

«For Strongly Acid Solutions.»—I.—Black pitch, 1 part; Japanese wax, 2 parts; rosin, 1 1⁠/⁠2 parts; Damar rosin, 1 part, melted together and mixed with turpentine oil, 1 part. II.—Heavy black printers’ ink, 3 parts; rosin, 1 part; wax, 1 part.

For electro-etching, the following ground is recommended: Wax, 4 parts; asphalt, 4 parts; pitch, 1 part.

If absolute surety is required respecting the resistance of the etching-ground to the action of the etching fluids, several etching-grounds are put on, one over the other; first (for instance), a solution of rubber in benzol, then a spirituous shellac solution, and a third stratum of asphalt dissolved in turpentine oil.

If the etching is to be of different degrees of depth, the places where it is to be faint are stopped out with varnish, after they are deep enough, and the object is put back into the bath for further etching.

For putting on a design before the etching, the following method may be used: Cover the metal plate, tin plate for example, with a colored or colorless spirit varnish; after drying, cover this, in a dark room, with a solution of gelatin, 5 parts, and red potassium chromate, 1 part, in water, 100 parts; or with a solution of albumen, 2 parts; ammonium bichromate, 2 parts, in water, 200 parts. After drying, put the plate, covered with a stencil, in a copying or printing frame, and expose to light. The sensitive gelatin stratum will become insoluble at the places exposed. Place in water, and the gelatin will be dissolved at the places covered by the stencil; dry, and remove the spirit varnish from the places with spirit, then put into the etching fluid.

«Etching Fluids.»—The etching fluid is usually poured over the metallic surface, which is enclosed in a border, as described before. If the whole object is to be put into the fluid, it must be entirely covered with the etching-ground. After etching it is washed with pure water, dried with a linen cloth, and the etching-ground is then washed off with turpentine oil or a light volatile camphor oil. The latter is very good for the purpose.

«Etching Fluids for Iron and Steel.»—I.—Pure nitric acid, diluted for light etching with 4 to 8 parts of water, for deep etching with an equal weight of water.

II.—Tartaric acid, 1 part, by weight; mercuric chloride, 15 parts, by weight; water, 420 parts; nitric acid, 16 to 20 drops, if 1 part equals 28 1⁠/⁠2 grains. {323}

III.—Spirit, 80 per cent, 120 parts, by weight; pure nitric acid, 8 parts; silver nitrate, 1 part.

IV.—Pure acetic acid, 30 per cent, 40 parts, by weight; absolute alcohol, 10 parts; pure nitric acid, 10 parts.

V.—Fuming nitric acid, 10 parts, by weight; pure acetic acid, 30 per cent, 50 parts, diluted with water if necessary or desired.

VI.—A chromic acid solution.

VII.—Bromine, 1 part; water, 100 parts. Or—mercuric chloride, 1 part; water, 30 parts.

VIII.—Antimonic chloride, 1 part; water, 6 parts; hydrochloric acid, 6 parts.

«For Delicate Etchings on Steel.»—I.—Iodine, 2 parts; potassium iodide, 4 parts; water, 40 parts.

II.—Silver acetate, 8 parts, by weight; alcohol, 250 parts; water, 250 parts; pure nitric acid, 260 parts; ether, 64 parts; oxalic acid, 4 parts.

III.—A copper chloride solution.

«Etching Powder for Iron and Steel.»—Blue vitriol, 50 parts; common salt, 50 parts; mixed and moistened with water.

For lustrous figures on a dull ground, as on sword blades, the whole surface is polished, the portions which are to remain bright covered with stencils and the object exposed to the fumes of nitric acid. This is best done by pouring sulphuric acid, 20 parts, over common salt, 10 parts.

«Relief Etching of Copper, Steel, and Brass.»—Instead of nitric acid, which has a tendency to lift up the etching-ground, by evolution of gases, it is better to use a mixture of potassium bichromate, 150 parts; water, 800 parts; and concentrated sulphuric acid, 200 parts. The etching is slow, but even, and there is no odor.

«For Etching Copper, Brass, and Tombac.»—Pure nitric acid diluted with water to 18° Bé. The bubbles of gas given out should immediately be removed with a feather that the etching may be even.

Another compound consists of a boiling solution of potassium chlorate, 2 parts, in water, 20 parts, poured into a mixture of nitric acid, 10 parts, and water, 70 parts. For delicate etchings dilute still more with 100 to 200 parts of water.

«Etching Fluid for Copper.»—Weak: A boiling solution of potassium chlorate, 20 parts, in water, 200 parts, poured into a mixture of pure hydrochloric acid, 20 parts; water, 500 parts.

Stronger: A boiling solution of potassium chlorate, 25 parts, in water, 250 parts, poured into a mixture of pure hydrochloric acid, 250 parts; water, 400 parts.

Very strong: A boiling solution of potassium chlorate, 30 parts, in water, 300 parts, poured into a mixture of pure hydrochloric acid, 300 parts; water, 300 parts.

For etching on copper a saturated solution of bromine in dilute hydrochloric acid may also be used; or a mixture of potassium bichromate, 1⁠/⁠2 part; water, 1 part; crude nitric acid, 3 parts.

The following are also much used for copper and copper alloys:

I.—A copper chloride solution acidified with hydrochloric acid.

II.—Copper nitrate dissolved in water.

III.—A ferric chloride solution of 30° to 45° Bé. If chrome gelatin or chrome albumen is used for the etching-ground, a spirituous ferric chloride solution is employed. The etching process can be made slower by adding common salt to the ferric chloride solution.

«Matt Etching of Copper.»—White vitriol, 1 to 5 parts; common salt, 1 part; concentrated sulphuric acid, 100 parts; nitric acid (36° Bé.), 200 parts, mixed together. The sulphuric acid is to be poured carefully into the nitric acid, not the reverse.

«Etching Fluid for Brass.»—Nitric acid, 8 parts; mixed with water, 80 parts; into this mixture pour a hot solution of potassium chlorate, 3 parts, in water, 50 parts.

«Etching Fluid for Brass to Make Stencils.»—Mix nitric acid, of 1.3 specific weight, with enough fuming nitric acid to give a deep yellow color. This mixture acts violently, and will eat through the strongest sheet brass.

«Etching Fluid for Zinc.»—Boil pounded gallnuts, 40 parts, with water, 560 parts, until the whole amounts to 200 parts; filter, and add nitric acid, 2 parts, and a few drops of hydrochloric acid. Ferric chloride and antimonic chloride solutions may also be used to etch zinc.

«Relief Etching of Zinc.»—The design is to be drawn with a solution of platinum chloride, 1 part, and rubber, 1 part, in water, 12 parts. The zinc plate is placed in dilute sulphuric acid (1 in 16). The black drawing will remain as it is.

Another compound for the drawing is made of blue vitriol, 2 parts; copper chloride, 3 parts; water, 64 parts; pure hydrochloric acid, 1.1 specific weight. After the drawing is made, lay the plate in dilute nitric acid (1 in 8). {324}

«Etching Fluid for Aluminum.»—Dilute hydrochloric acid serves this purpose. Aluminum containing iron can be matted with soda lye, followed by treatment with nitric acid. The lye dissolves the aluminum, and the nitric acid dissolves the iron. Aluminum bronze is etched with nitric acid.

«Etching Fluid for Tin or Pewter.»—Ferric chloride, or highly diluted nitric acid.

«Etching Fluids for Silver.»—I.—Dilute pure nitric acid.

II.—Nitric acid (specific weight, 1.185), 172 parts; water, 320 parts; potassium bichromate, 30 parts.

«Etching Fluid for Gold.»—Dilute aqua regia (= nitric and sulphuric acids, in the proportion of 1 in 3).

«Etching Fluid for Copper, Zinc, and Steel.»—A mixture of 4 parts of acetic acid (30 per cent), and alcohol, 1 part; to this is added gradually, nitric acid, 1 part.

«Etching Fluid for Lead, Antimony, and Britannia Metal.»—Dilute nitric acid.

«Etching Powder for Metals» (Tin, Silver, Iron, German Silver, Copper, and Zinc).—Blue vitriol, 1 part; ferric oxide, 4 parts. The powder, moistened, is applied to the places to be etched, as, for instance, knife blades. Calcined green vitriol can also be used.

«Electro-Etching.»—This differs from ordinary etching in the use of a bath, which does not of itself affect the metal, but is made capable of doing so by the galvanic current.

Ordinary etching, seen under the microscope, consists of a succession of uneven depressions, which widen out considerably at a certain depth. In electro-etching, the line under the microscope appears as a perfectly even furrow, not eaten out beneath, however deeply cut. The work is, accordingly, finer and sharper; the fumes from the acids are also avoided, and the etching can be modified by regulation of the current. The preparation of the surface, by covering, stopping-out, etc., is the same as in ordinary etching. At some uncovered place a conducting wire is soldered on with soft solder, and covered with a coat of varnish. The plate is then suspended in the bath, and acts as the anode, with another similar plate for the cathode. If gradations in etching are desired, the plates are taken out after a time, rinsed, and covered, and returned to the bath.

For the bath dilute acids are used, or saline solutions. Thus, for copper, dilute sulphuric acid, 1 in 20. For copper and brass, a blue vitriol solution. For zinc, white vitriol or a zinc chloride solution. For steel and iron, green vitriol, or an ammonium chloride solution. For tin, a tin-salt solution. For silver, a silver nitrate or potassium cyanide solution. For gold and platinum, gold chloride and platinum chloride solutions, or a potassium cyanide solution. For electro-etching a Leclauché or Bunsen battery is to be recommended. In the former, the negative zinc pole is connected with a plate of the same metal as that to be etched, and the positive iron pole with the plate to be etched. In the Bunsen battery, the carbon pole is connected with the object to be etched, the zinc pole with the metal plate.

«Etching Bath for Brass.»—1.—Mix nitric acid (specified gravity, 1.4), 8 parts, with water, 80 parts. 2.—Chlorate of potash, 3 parts, dissolved in 50 parts of water. Mix 1 and 2. For protecting those portions which are not to be etched, any suitable acid-proof composition can be used.

«Etching on Copper.»—I.—In order to do regular and quick etching on copper take a copper plate silvered on the etching side. Trace on this plate, either with varnish or lithographic ink, the design. When the tracing is dry, place the plate in an iron bath, using a battery. The designs traced with the varnish or ink are not attacked by the etching fluid. When the plate is taken from the bath and has been washed and dried, remove the varnish or ink with essence of turpentine; next pour mercury on the places reserved by the varnish or ink; the mercury will attack the silvered portions and the etching is quickly made. When the mercury has done its duty gather up the excess and return to the bottle with a paper funnel. Wash the plate in strong alum water, and heat.

II.—The plate must be first polished either with emery or fine pumice stone, and after it has been dried with care, spread thereon a varnish composed of equal parts of yellow wax and essence of turpentine. The solution of the wax in the essence is accomplished in the cold; next a little oil of turpentine and some lampblack are added. This varnish is allowed to dry on, away from dust and humidity. When dry, trace the design with a very fine point. Make a border with modeling wax, so as to prevent the acid from running off. Pour on nitric acid if the plate is of copper, or {325} hydrochloric acid diluted with water if the plate is of zinc, allow the acid to act according to the desired depth of the engraving; wash several times and remove the varnish by heating the plate lightly. Wash with essence of turpentine and dry well in sawdust or in the stove. For relief engraving the designs are traced before the engraving on the plate with the resist varnish instead of covering the plate entirely. These designs must be delicately executed and without laps, as the acid eats away all the parts not protected by the varnish.

«Etching Fluids for Copper.»—I.—A new etching fluid for copper plate is hydrogen peroxide, to which a little dilute ammonia water is added. It is said to bite in very rapidly and with great regularity and uniformity.

II.—Another fluid is fuming hydrochloric acid (specific gravity, 1.19), 10 parts; water, 70 parts. To this add a solution of potassium chlorate, 2 parts, dissolved in 20 parts of hot water. If the articles to be etched are very delicate and fine this should be diluted with from 100 to 200 parts of water.

«ETCHING ON GLASS.»

Names, designs, etc., can be etched on glass in three ways: First, by means of an engraving wheel, a method which requires some manual skill. Second, by means of a sand blast, making a stencil of the name, fixing this on the glass, and then, by means of a blast of air, blowing sand on the glass. Third, by the use of hydrofluoric acid. The glass is covered with beeswax, paraffine wax, or some acid resisting ink or varnish; the name or device is then etched out of the wax by means of a knife, and the glass dipped in hydrofluoric acid, which eats away the glass at those parts where the wax has been cut away.

Fancy work, ornamental figures, lettering, and monograms are most easily and neatly cut into glass by the sand-blast process. Lines and figures on tubes, jars, etc., may be deeply etched by smearing the surface of the glass with beeswax, drawing the lines with a steel point, and exposing the glass to the fumes of hydrofluoric acid. This acid is obtained by putting powdered fluorspar into a tray made of sheet lead and pouring sulphuric acid on it, after which the tray is slightly warmed. The proportions will vary with the purity of the materials used, fluorspar (except when in crystals) being generally mixed with a large quantity of other matter. Enough acid to make a thin paste with the powdered spar will be about right. Where a lead tray is not at hand, the powdered spar may be poured on the glass and the acid poured on it and left for some time. As a general rule, the marks are opaque, but sometimes they are transparent. In this case cut them deeply and fill up with black varnish, if they are required to be very plain, as in the case of graduated vessels. Liquid hydrofluoric acid has been recommended for etching, but is not always suitable, as it leaves the surface on which it acts transparent.

There are two methods of marking bottles—dry etching, or by stamping with etching inks. The first process is usually followed in glass factories. A rubber stamp is necessary for this process, and the letters should be made as large and clean cut as possible without crowding them too much. Besides this, an etching powder is required.

A small quantity of the powder is poured into a porcelain dish, and this is placed on a sand bath or over a gentle fire, and heated until it is absolutely dry, so that it can be rubbed down to an impalpable powder.

The bottle or other glass to be marked must be perfectly clean and dry. The etching powder takes better when the vessel is somewhat warm. The stamp should be provided with a roller which is kept constantly supplied with a viscid oil which it distributes on the stamp and which the stamp transfers to the glass surface. The powder is dusted on the imprint thus made, by means of a camel’s-hair brush. Any surplus falling on the unoiled surface may be removed with a fine long-haired pencil. The printed bottle is transferred to a damp place and kept for several minutes, the dampness aiding the etching powder in its work on the glass surface. The bottle is then well washed in plain water.

Glass cylinders, large flasks, carboys, etc., may be treated in a somewhat different manner. The stamp here is inserted, face upward, between two horizontal boards, in such a manner that its face projects about a quarter of a millimeter (say 0.01 inch) above the surface. Oil is applied to the surface, after which the cylinder, carboy, or what not, is rolled along the board and over the stamp. The design is thus neatly transferred to the glass surface, and the rest of the operation is as in the previous case.

For an etching ink for glassware the following is recommended:

Ammonium fluoride 2 drachms Barium sulphate 2 drachms

Reduce to a fine powder in a mortar, {326} then transfer to a lead dish and make into a thin writing-cream with hydrofluoric acid or fuming sulphuric acid. Use a piece of lead to stir the mixture. The ink may be put up in bottles coated with paraffine, which can be done by heating the bottle, pouring in some melted paraffine, and letting it flow all around. The writing is done with a quill, and in about half a minute the ink is washed off.

Extreme caution must be observed in handling the acid, since when brought in contact with the skin it produces dangerous sores very difficult to heal. The vapor is also dangerously poisonous when inhaled.

«Hydrofluoric Formulas.»—I.—Dissolve about 0.72 ounces fluoride of soda with 0.14 ounces sulphate of potash in 1⁠/⁠2 pint of water. Make another solution of 0.28 ounces chloride of zinc and 1.30 ounces hydrochloric acid in an equal quantity of water. Mix the solutions and apply to the glass vessel with a pin or brush. At the end of half an hour the design should be sufficiently etched.

II.—A mixture consisting of ammonium fluoride, common salt, and carbonate of soda is prepared, and then placed in a gutta-percha bottle containing fuming hydrofluoric acid and concentrated sulphuric acid. In a separate vessel which is made of lead, potassium fluoride is mixed with hydrochloric acid, and a little of this solution is added to the former, along with a small quantity of sodium silicate and ammonia. Some of the solution is dropped upon a rubber pad, and by means of a suitable rubber stamp, bearing the design which is to be reproduced, is transferred to the glass vessel that is to be etched.

«Etching with Wax.»—Spread wax or a preservative varnish on the glass, and trace on this wax or varnish the letters or designs. If letters are desired, trace them by hand or by the use of letters cut out in tin, which apply on the wax, the inside contours being taken with a fine point. When this is done, remove the excess of wax from the glass, leaving only the full wax letters undisturbed. Make an edge of wax all along the glass plate so as to prevent the acid from running over when you pour it on to attack the glass. At the end of 3 to 4 hours remove the acid, wash the glass well with hot water, next pour on essence of turpentine or alcohol to take off the wax or the preservative varnish. Pass again through clean water; the glass plate will have become dead wherever the acid has eaten in, only the letters remaining polished. For fancy designs it suffices to put on the back of the plate a black or colored varnish, or tin foil, etc., to obtain a brilliant effect.

«Etching Glass by Means of Glue.»—It is necessary only to cover a piece of ordinary or flint glass with a coat of glue dissolved in water in order to see that the layer of glue, upon contracting through the effect of drying, becomes detached from the glass and removes therefrom numerous scales of varying thickness. The glass thus etched presents a sort of regular and decorative design similar to the flowers of frost deposited on windowpanes in winter. When salts that are readily crystallizable and that exert no chemical action upon the gelatin are dissolved in the latter the figures etched upon the glass exhibit a crystalline appearance that recalls fern fronds.

Hyposulphite of soda and chlorate and nitrate of potash produce nearly the same effects. A large number of mineral substances are attacked by gelatin. Toughened glass is easily etched, and the same is the case with fluorspar and polished marble. A piece of rock crystal, cut at right angles with the axis and coated with isinglass, the action of which seems to be particularly energetic, is likewise attacked at different points, and the parts detached present a conchoidal appearance. The contraction of the gelatin may be rendered visible by applying a coating of glue to sheets of cardboard or lead, which bend backward in drying and assume the form of an irregular cylinder.

Such etching of glass and different mineral substances by the action of gelatin may be employed for the decoration of numerous objects.

Dissolve some common glue in ordinary water, heated by a water bath, and add 6 per cent of its weight of potash alum. After the glue has become perfectly melted, homogeneous, and of the consistency of syrup, apply a layer, while it is still hot, to a glass object by means of a brush. If the object is of ground glass the action of the glue will be still more energetic. After half an hour apply a second coat in such a way as to obtain a smooth, transparent surface destitute of air bubbles. After the glue has become so hard that it no longer yields to the pressure of the finger nail (say, in about 24 hours), put the article in a warmer place, in which the temperature must not exceed 105° F. When the object is removed from the oven, after a few hours, the glue will detach itself with {327} a noise and removes with it numerous flakes of glass. All that the piece then requires is to be carefully washed and dried.

The designs thus obtained are not always the same, the thickness of the coat of glue, the time of drying, and various other conditions seeming to act to modify the form and number of the flakes detached.

It is indispensable to employ glass objects of adequate thickness, since, in covering mousseline glass with a layer of glue, the mechanical action that it has to support during desiccation is so powerful that it will break with an explosion. Glue, therefore, must not be allowed to dry in glass vessels, since they would be corroded and broken in a short time.

«Indelible Labels on Bottles.»—To affix indelible labels on bottles an etching liquid is employed which is produced as follows:

Liquid I, in one bottle.—Dissolve 36 parts of sodium fluoride in 500 parts of distilled water and add 7 parts of potassium sulphate.

Liquid II, in another bottle.—Dissolve zinc chloride, 14 parts, in 500 parts of distilled water, and add 65 parts of concentrated hydrochloric acid.

For use mix equal parts together and add a little dissolved India ink to render the writing more visible.

The mixing cannot, however, be conducted in a vessel. It is best to use a cube of paraffine which has been hollowed out.

«Etching on Marble or Ivory» (see also Ivory).—Cover the objects with a coat of wax dissolved in 90 per cent alcohol, then trace the desired designs by removing the wax with a sharp tool and distribute on the tracing the following mixture: Hydrochloric acid, 1 part; acetic acid, 1 part. Repeat this operation several times, until the desired depth is attained. Then take off the varnish with alcohol. The etching may be embellished, filling up the hollows with any colored varnish, by wiping the surface with a piece of linen fixed on a stick, to rub the varnish into the cavities after it has been applied with a brush. The hollows may be gilded or silvered by substituting “mixtion” for the varnish and applying on this mixtion a leaf of gold or silver, cut in pieces a little larger than the design to be covered; press down the gold by means of a soft brush so as to cause it to penetrate to the bottom; let dry and remove the protruding edges.

«Etching on Steel.»—The print should be heavily inked and powdered with dragon’s blood several times. After each powdering heat slightly and additional powder will stick, forming a heavy coating in 2 or 3 operations. Before proceeding to heat up, the plate should receive a light etching in a weak solution of the acid described later on. The purpose of this preliminary etching is to clean up the print, so that the lines will not tend to thicken, as would be the case otherwise. Next a good strong heating should be given. On top the dragon’s blood plumbago may be used in addition. For etching use nitric acid mixed with an even amount of acetic acid. Some operators use vinegar, based on the same theory. When commencing the etching, start with a weak solution and increase as soon as the plate is deep enough to allow another powdering. If the operator is familiar with lithography, and understands rolling up the print with a lithoroller, the etching of steel is not harder than etching on zinc.

«Liquids for Etching Steel.»—

I.—Iodine 2 parts Potassium iodide 5 parts Water 40 parts

II.—Nitric acid 60 parts Water 120 parts Alcohol 200 parts Copper nitrate 8 parts

III.—Glacial acetic acid 4 parts Nitric acid 1 part Alcohol 1